IDEAS home Printed from https://ideas.repec.org/a/spr/metrik/v24y2013i2p209-217.html
   My bibliography  Save this article

Just-in-Time supermarkets for part supply in the automobile industry

Author

Listed:
  • Daria Battini
  • Nils Boysen
  • Simon Emde

Abstract

In the automotive industry, a supermarket is a decentralized in-house logistics area for intermediately storing parts in direct vicinity of the assembly line consuming these parts. In a supermarket, tow trains—consisting of a small towing vehicle and a few waggons—are loaded with parts, which then successively visit the stations of the line according to a periodical schedule exchanging empty with filled part bins. This emerging logistics concept enables a reliable and flexible small-lot delivery of parts in line with the basic Just-in-Time (JIT) philosophy. This paper describes the supermarket concept in detail and surveys the literature on the elementary decision problems arising when implementing the supermarket concept. Finally, interfaces with other basic business functions are characterized. Copyright Springer Verlag 2013

Suggested Citation

  • Daria Battini & Nils Boysen & Simon Emde, 2013. "Just-in-Time supermarkets for part supply in the automobile industry," Metrika: International Journal for Theoretical and Applied Statistics, Springer, vol. 24(2), pages 209-217, July.
    • Handle: RePEc:spr:metrik:v:24:y:2013:i:2:p:209-217
    DOI: 10.1007/s00187-012-0154-y
    as

    Download full text from publisher

    File URL: http://hdl.handle.net/10.1007/s00187-012-0154-y
    Download Restriction: Access to full text is restricted to subscribers.
    File URL: https://libkey.io/10.1007/s00187-012-0154-y?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Emde, Simon & Fliedner, Malte & Boysen, Nils, 2012. "Optimally loading tow trains for just-in-time supply of mixed-model assembly lines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 79434, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    2. repec:awi:wpaper:0456 is not listed on IDEAS
    3. Persona, Alessandro & Battini, Daria & Manzini, Riccardo & Pareschi, Arrigo, 2007. "Optimal safety stock levels of subassemblies and manufacturing components," International Journal of Production Economics, Elsevier, vol. 110(1-2), pages 147-159, October.
    4. Bozer, Yavuz A. & McGinnis, Leon F., 1992. "Kitting versus line stocking: A conceptual framework and a descriptive model," International Journal of Production Economics, Elsevier, vol. 28(1), pages 1-19, November.
    5. Emde, Simon & Boysen, Nils, 2012. "Optimally locating in-house logistics areas to facilitate JIT-supply of mixed-model assembly lines," International Journal of Production Economics, Elsevier, vol. 135(1), pages 393-402.
    6. Emde, Simon & Boysen, Nils, 2012. "Optimally locating in-house logistics areas to facilitate JIT-supply of mixed-model assembly lines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 79445, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    7. Emde, Simon & Boysen, Nils, 2012. "Optimally routing and scheduling tow trains for JIT-supply of mixed-model assembly lines," European Journal of Operational Research, Elsevier, vol. 217(2), pages 287-299.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Mohammed Hichame Benbitour & Evren Sahin, 2018. "The use of internal cross-docking in just-in-time plants," Post-Print hal-01793491, HAL.
    2. Hagg, Manuel & Schulz, Robert, 2022. "Concept for material supply in fluid manufacturing systems," Chapters from the Proceedings of the Hamburg International Conference of Logistics (HICL), in: Kersten, Wolfgang & Jahn, Carlos & Blecker, Thorsten & Ringle, Christian M. (ed.), Changing Tides: The New Role of Resilience and Sustainability in Logistics and Supply Chain Management – Innovative Approaches for the Shift to a New , volume 33, pages 11-38, Hamburg University of Technology (TUHH), Institute of Business Logistics and General Management.
    3. Wolff, Pascal & Emde, Simon & Pfohl, Hans-Christian, 2021. "Internal resource requirements: The better performance metric for truck scheduling?," Omega, Elsevier, vol. 103(C).
    4. Diefenbach, Heiko & Emde, Simon & Glock, Christoph H., 2020. "Loading tow trains ergonomically for just-in-time part supply," European Journal of Operational Research, Elsevier, vol. 284(1), pages 325-344.
    5. Boysen, Nils & Emde, Simon & Hoeck, Michael & Kauderer, Markus, 2015. "Part logistics in the automotive industry: Decision problems, literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 242(1), pages 107-120.
    6. Pilz, Danny & Schwerdfeger, Stefan & Boysen, Nils, 2022. "Make or break: Coordinated assignment of parking space for breaks and rest periods in long-haul trucking," Transportation Research Part B: Methodological, Elsevier, vol. 164(C), pages 45-64.
    7. Boysen, Nils & Emde, Simon, 2014. "Scheduling the part supply of mixed-model assembly lines in line-integrated supermarkets," European Journal of Operational Research, Elsevier, vol. 239(3), pages 820-829.
    8. Emilio Moretti & Elena Tappia & Martina Mauri & Marco Melacini, 2022. "A performance model for mobile robot-based part feeding systems to supermarkets," Flexible Services and Manufacturing Journal, Springer, vol. 34(3), pages 580-613, September.
    9. Lyu, Zhongyuan & Huang, George Q., 2023. "Cross-docking based factory logistics unitisation process: An approximate dynamic programming approach," European Journal of Operational Research, Elsevier, vol. 311(1), pages 112-124.
    10. Boysen, Nils & Schulze, Philipp & Scholl, Armin, 2022. "Assembly line balancing: What happened in the last fifteen years?," European Journal of Operational Research, Elsevier, vol. 301(3), pages 797-814.
    11. Giorgi Tadumadze & Nils Boysen & Simon Emde, 2020. "Robust spotter scheduling in trailer yards," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 42(4), pages 995-1021, December.
    12. Simon Emde & Michael Schneider, 2018. "Just-In-Time Vehicle Routing for In-House Part Feeding to Assembly Lines," Transportation Science, INFORMS, vol. 52(3), pages 657-672, June.
    13. Aida Saez-Mas & Julio J. Garcia-Sabater & Jose P. Garcia-Sabater & Julien Maheut, 2020. "Hybrid approach of discrete event simulation integrated with location search algorithm in a cells assignment problem: a case study," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 28(1), pages 125-142, March.
    14. Simon Emde, 2017. "Scheduling the replenishment of just-in-time supermarkets in assembly plants," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 321-345, January.
    15. Zenker, Michael & Emde, Simon & Boysen, Nils, 2016. "Cyclic inventory routing in a line-shaped network," European Journal of Operational Research, Elsevier, vol. 250(1), pages 164-178.
    16. Masood Fathi & Amir Nourmohammadi & Morteza Ghobakhloo & Milad Yousefi, 2020. "Production Sustainability via Supermarket Location Optimization in Assembly Lines," Sustainability, MDPI, vol. 12(11), pages 1-15, June.
    17. Simon Emde & Lukas Polten, 2019. "Sequencing assembly lines to facilitate synchronized just-in-time part supply," Journal of Scheduling, Springer, vol. 22(6), pages 607-621, December.
    18. Tadumadze, Giorgi & Boysen, Nils & Emde, Simon & Weidinger, Felix, 2019. "Integrated truck and workforce scheduling to accelerate the unloading of trucks," European Journal of Operational Research, Elsevier, vol. 278(1), pages 343-362.
    19. Emde, Simon & Gendreau, Michel, 2017. "Scheduling in-house transport vehicles to feed parts to automotive assembly lines," European Journal of Operational Research, Elsevier, vol. 260(1), pages 255-267.
    20. Stefan Fedtke & Nils Boysen & Patrick Schumacher, 2023. "In-line kitting for part feeding of assembly lines: workload balancing and storage assignment to reduce the workers’ walking effort," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 45(3), pages 717-758, September.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Emde, Simon & Gendreau, Michel, 2017. "Scheduling in-house transport vehicles to feed parts to automotive assembly lines," European Journal of Operational Research, Elsevier, vol. 260(1), pages 255-267.
    2. Boysen, Nils & Emde, Simon & Hoeck, Michael & Kauderer, Markus, 2015. "Part logistics in the automotive industry: Decision problems, literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 242(1), pages 107-120.
    3. Sternatz, Johannes, 2015. "The joint line balancing and material supply problem," International Journal of Production Economics, Elsevier, vol. 159(C), pages 304-318.
    4. Diefenbach, Heiko & Emde, Simon & Glock, Christoph H., 2020. "Loading tow trains ergonomically for just-in-time part supply," European Journal of Operational Research, Elsevier, vol. 284(1), pages 325-344.
    5. Hanson, Robin & Finnsgård, Christian, 2014. "Impact of unit load size on in-plant materials supply efficiency," International Journal of Production Economics, Elsevier, vol. 147(PA), pages 46-52.
    6. Masood Fathi & Morteza Ghobakhloo, 2020. "Enabling Mass Customization and Manufacturing Sustainability in Industry 4.0 Context: A Novel Heuristic Algorithm for in-Plant Material Supply Optimization," Sustainability, MDPI, vol. 12(16), pages 1-15, August.
    7. Simon Emde & Lukas Polten, 2019. "Sequencing assembly lines to facilitate synchronized just-in-time part supply," Journal of Scheduling, Springer, vol. 22(6), pages 607-621, December.
    8. C. Briand & Y. He & S. U. Ngueveu, 2018. "Energy-efficient planning for supplying assembly lines with vehicles," EURO Journal on Transportation and Logistics, Springer;EURO - The Association of European Operational Research Societies, vol. 7(4), pages 387-414, December.
    9. Boysen, Nils & Emde, Simon, 2014. "Scheduling the part supply of mixed-model assembly lines in line-integrated supermarkets," European Journal of Operational Research, Elsevier, vol. 239(3), pages 820-829.
    10. Maurizio Faccio & Mauro Gamberi & Alessandro Persona & Alberto Regattieri & Fabio Sgarbossa, 2013. "Design and simulation of assembly line feeding systems in the automotive sector using supermarket, kanbans and tow trains: a general framework," Metrika: International Journal for Theoretical and Applied Statistics, Springer, vol. 24(2), pages 187-208, July.
    11. Adenipekun, Ebenezer Olatunde & Limère, Veronique & Schmid, Nico André, 2022. "The impact of transportation optimisation on assembly line feeding," Omega, Elsevier, vol. 107(C).
    12. Simon Emde, 2017. "Scheduling the replenishment of just-in-time supermarkets in assembly plants," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 321-345, January.
    13. Masood Fathi & Amir Nourmohammadi & Morteza Ghobakhloo & Milad Yousefi, 2020. "Production Sustainability via Supermarket Location Optimization in Assembly Lines," Sustainability, MDPI, vol. 12(11), pages 1-15, June.
    14. Diefenbach, Heiko & Emde, Simon & Glock, Christoph H., 2023. "Multi-depot electric vehicle scheduling in in-plant production logistics considering non-linear charging models," European Journal of Operational Research, Elsevier, vol. 306(2), pages 828-848.
    15. Bock, Stefan, 2015. "Solving the traveling repairman problem on a line with general processing times and deadlines," European Journal of Operational Research, Elsevier, vol. 244(3), pages 690-703.
    16. Mohamed Amjath & Laoucine Kerbache & James MacGregor Smith, 2024. "A Closed Queueing Networks Approach for an Optimal Heterogeneous Fleet Size of an Inter-Facility Bulk Material Transfer System," Logistics, MDPI, vol. 8(1), pages 1-38, March.
    17. Erfan Ghorbani & Mahdi Alinaghian & Gevork. B. Gharehpetian & Sajad Mohammadi & Guido Perboli, 2020. "A Survey on Environmentally Friendly Vehicle Routing Problem and a Proposal of Its Classification," Sustainability, MDPI, vol. 12(21), pages 1-71, October.
    18. Stefan Fedtke & Nils Boysen & Patrick Schumacher, 2023. "In-line kitting for part feeding of assembly lines: workload balancing and storage assignment to reduce the workers’ walking effort," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 45(3), pages 717-758, September.
    19. Simon Emde & Michael Schneider, 2018. "Just-In-Time Vehicle Routing for In-House Part Feeding to Assembly Lines," Transportation Science, INFORMS, vol. 52(3), pages 657-672, June.
    20. Bock, Stefan, 2020. "Optimally solving a versatile Traveling Salesman Problem on tree networks with soft due dates and multiple congestion scenarios," European Journal of Operational Research, Elsevier, vol. 283(3), pages 863-882.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:metrik:v:24:y:2013:i:2:p:209-217. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.