IDEAS home Printed from https://ideas.repec.org/a/eee/ejores/v239y2014i3p820-829.html
   My bibliography  Save this article

Scheduling the part supply of mixed-model assembly lines in line-integrated supermarkets

Author

Listed:
  • Boysen, Nils
  • Emde, Simon

Abstract

Line-integrated supermarkets constitute a novel in-house parts logistics concept for feeding mixed-model assembly lines. In this context, supermarkets are decentralized logistics areas located directly in each station. Here, parts are withdrawn from their containers by a dedicated logistics worker and sorted just-in-sequence (JIS) into a JIS-bin. From this bin, assembly workers fetch the parts required by the current workpiece and mount them during the respective production cycle. This paper treats the scheduling of the part supply processes within line-integrated supermarkets. The scheduling problem for refilling the JIS-bins is formalized and a complexity analysis is provided. Furthermore, a heuristic decomposition approach is presented and important managerial aspects are investigated.

Suggested Citation

  • Boysen, Nils & Emde, Simon, 2014. "Scheduling the part supply of mixed-model assembly lines in line-integrated supermarkets," European Journal of Operational Research, Elsevier, vol. 239(3), pages 820-829.
  • Handle: RePEc:eee:ejores:v:239:y:2014:i:3:p:820-829
    DOI: 10.1016/j.ejor.2014.05.029
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0377221714004524
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ejor.2014.05.029?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Brynzer, H. & Johansson, M. I., 1995. "Design and performance of kitting and order picking systems," International Journal of Production Economics, Elsevier, vol. 41(1-3), pages 115-125, October.
    2. Allahverdi, Ali & Gupta, Jatinder N. D. & Aldowaisan, Tariq, 1999. "A review of scheduling research involving setup considerations," Omega, Elsevier, vol. 27(2), pages 219-239, April.
    3. Emde, Simon & Fliedner, Malte & Boysen, Nils, 2012. "Optimally loading tow trains for just-in-time supply of mixed-model assembly lines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 79434, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    4. Alessandro Agnetis & Arianna Alfieri & Gaia Nicosia, 2009. "Single-Machine Scheduling Problems with Generalized Preemption," INFORMS Journal on Computing, INFORMS, vol. 21(1), pages 1-12, February.
    5. Meyr, Herbert, 2002. "Simultaneous lotsizing and scheduling on parallel machines," European Journal of Operational Research, Elsevier, vol. 139(2), pages 277-292, June.
    6. Bautista, J. & Companys, R. & Corominas, A., 1996. "Heuristics and exact algorithms for solving the Monden problem," European Journal of Operational Research, Elsevier, vol. 88(1), pages 101-113, January.
    7. Bozer, Yavuz A. & McGinnis, Leon F., 1992. "Kitting versus line stocking: A conceptual framework and a descriptive model," International Journal of Production Economics, Elsevier, vol. 28(1), pages 1-19, November.
    8. Boysen, Nils & Fliedner, Malte & Scholl, Armin, 2009. "Sequencing mixed-model assembly lines: Survey, classification and model critique," European Journal of Operational Research, Elsevier, vol. 192(2), pages 349-373, January.
    9. Kubiak, Wieslaw, 1993. "Minimizing variation of production rates in just-in-time systems: A survey," European Journal of Operational Research, Elsevier, vol. 66(3), pages 259-271, May.
    10. Emde, Simon & Boysen, Nils, 2012. "Optimally routing and scheduling tow trains for JIT-supply of mixed-model assembly lines," European Journal of Operational Research, Elsevier, vol. 217(2), pages 287-299.
    11. Battini, Daria & Boysen, Nils & Emde, Simon, 2013. "Just-in-Time supermarkets for part supply in the automobile industry," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 79438, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    12. Meyr, H., 2002. "Simultaneous Lotsizing and Scheduling on Parallel Machines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 36065, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    13. Daria Battini & Nils Boysen & Simon Emde, 2013. "Just-in-Time supermarkets for part supply in the automobile industry," Metrika: International Journal for Theoretical and Applied Statistics, Springer, vol. 24(2), pages 209-217, July.
    14. Drexl, A. & Kimms, A., 1997. "Lot sizing and scheduling -- Survey and extensions," European Journal of Operational Research, Elsevier, vol. 99(2), pages 221-235, June.
    15. Karimi, B. & Fatemi Ghomi, S. M. T. & Wilson, J. M., 2003. "The capacitated lot sizing problem: a review of models and algorithms," Omega, Elsevier, vol. 31(5), pages 365-378, October.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Mohammed Hichame Benbitour & Evren Sahin, 2018. "The use of internal cross-docking in just-in-time plants," Post-Print hal-01793491, HAL.
    2. Stefan Helber & Carolin Kellenbrink & Insa Südbeck, 2024. "Evaluation of stochastic flow lines with provisioning of auxiliary material," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 46(3), pages 669-708, September.
    3. Tobias Kreiter & Ulrich Pferschy, 2020. "Integer programming models versus advanced planning business software for a multi-level mixed-model assembly line problem," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 28(3), pages 1141-1177, September.
    4. Dolgui, Alexandre & Kovalev, Sergey & Kovalyov, Mikhail Y. & Malyutin, Sergey & Soukhal, Ameur, 2018. "Optimal workforce assignment to operations of a paced assembly line," European Journal of Operational Research, Elsevier, vol. 264(1), pages 200-211.
    5. Simon Emde & Lukas Polten, 2019. "Sequencing assembly lines to facilitate synchronized just-in-time part supply," Journal of Scheduling, Springer, vol. 22(6), pages 607-621, December.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Simon Emde & Lukas Polten, 2019. "Sequencing assembly lines to facilitate synchronized just-in-time part supply," Journal of Scheduling, Springer, vol. 22(6), pages 607-621, December.
    2. Simon Emde, 2017. "Scheduling the replenishment of just-in-time supermarkets in assembly plants," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 321-345, January.
    3. Boysen, Nils & Emde, Simon & Hoeck, Michael & Kauderer, Markus, 2015. "Part logistics in the automotive industry: Decision problems, literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 242(1), pages 107-120.
    4. Emde, Simon & Gendreau, Michel, 2017. "Scheduling in-house transport vehicles to feed parts to automotive assembly lines," European Journal of Operational Research, Elsevier, vol. 260(1), pages 255-267.
    5. Kovcs, Andrs & Brown, Kenneth N. & Tarim, S. Armagan, 2009. "An efficient MIP model for the capacitated lot-sizing and scheduling problem with sequence-dependent setups," International Journal of Production Economics, Elsevier, vol. 118(1), pages 282-291, March.
    6. Diefenbach, Heiko & Emde, Simon & Glock, Christoph H., 2020. "Loading tow trains ergonomically for just-in-time part supply," European Journal of Operational Research, Elsevier, vol. 284(1), pages 325-344.
    7. Ferreira, Deisemara & Clark, Alistair R. & Almada-Lobo, Bernardo & Morabito, Reinaldo, 2012. "Single-stage formulations for synchronised two-stage lot sizing and scheduling in soft drink production," International Journal of Production Economics, Elsevier, vol. 136(2), pages 255-265.
    8. Carvalho, Desiree M. & Nascimento, Mariá C.V., 2022. "Hybrid matheuristics to solve the integrated lot sizing and scheduling problem on parallel machines with sequence-dependent and non-triangular setup," European Journal of Operational Research, Elsevier, vol. 296(1), pages 158-173.
    9. Sternatz, Johannes, 2015. "The joint line balancing and material supply problem," International Journal of Production Economics, Elsevier, vol. 159(C), pages 304-318.
    10. K. A. G. Araujo & E. G. Birgin & M. S. Kawamura & D. P. Ronconi, 2023. "Relax-and-Fix Heuristics Applied to a Real-World Lot Sizing and Scheduling Problem in the Personal Care Consumer Goods Industry," SN Operations Research Forum, Springer, vol. 4(2), pages 1-30, June.
    11. Ríos-Solís, Yasmín Á & Ibarra-Rojas, Omar J. & Cabo, Marta & Possani, Edgar, 2020. "A heuristic based on mathematical programming for a lot-sizing and scheduling problem in mold-injection production," European Journal of Operational Research, Elsevier, vol. 284(3), pages 861-873.
    12. Daniel Quadt & Heinrich Kuhn, 2009. "Capacitated lot‐sizing and scheduling with parallel machines, back‐orders, and setup carry‐over," Naval Research Logistics (NRL), John Wiley & Sons, vol. 56(4), pages 366-384, June.
    13. Simon Emde & Michael Schneider, 2018. "Just-In-Time Vehicle Routing for In-House Part Feeding to Assembly Lines," Transportation Science, INFORMS, vol. 52(3), pages 657-672, June.
    14. Meyr, Herbert & Mann, Matthias, 2013. "A decomposition approach for the General Lotsizing and Scheduling Problem for Parallel production Lines," European Journal of Operational Research, Elsevier, vol. 229(3), pages 718-731.
    15. Emilio Moretti & Elena Tappia & Martina Mauri & Marco Melacini, 2022. "A performance model for mobile robot-based part feeding systems to supermarkets," Flexible Services and Manufacturing Journal, Springer, vol. 34(3), pages 580-613, September.
    16. Schmid, Verena & Doerner, Karl F. & Laporte, Gilbert, 2013. "Rich routing problems arising in supply chain management," European Journal of Operational Research, Elsevier, vol. 224(3), pages 435-448.
    17. Daria Battini & Nils Boysen & Simon Emde, 2013. "Just-in-Time supermarkets for part supply in the automobile industry," Metrika: International Journal for Theoretical and Applied Statistics, Springer, vol. 24(2), pages 209-217, July.
    18. G. Rius-Sorolla & J. Maheut & S. Estellés-Miguel & J. P. García-Sabater, 2021. "Operations planning test bed under rolling horizons, multiproduct, multiechelon, multiprocess for capacitated production planning modelling with strokes," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 29(4), pages 1289-1315, December.
    19. Ioanna Makarouni & John Psarras & Eleftherios Siskos, 2015. "Interactive bicriterion decision support for a large scale industrial scheduling system," Annals of Operations Research, Springer, vol. 227(1), pages 45-61, April.
    20. Hanson, Robin & Finnsgård, Christian, 2014. "Impact of unit load size on in-plant materials supply efficiency," International Journal of Production Economics, Elsevier, vol. 147(PA), pages 46-52.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:ejores:v:239:y:2014:i:3:p:820-829. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/eor .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.