IDEAS home Printed from https://ideas.repec.org/a/spr/joptap/v153y2012i2d10.1007_s10957-011-9951-y.html
   My bibliography  Save this article

Optimizing Multi-stage Production for an Assembly-Type Supply Chain with Unequal Sized Batch Shipments

Author

Listed:
  • Wen-Tsung Ho

    (Takming University of Science and Technology)

  • Jason Chao-Hsien Pan

    (Takming University of Science and Technology)

  • Yu-Cheng Hsiao

    (Takming University of Science and Technology)

Abstract

This paper studies the multi-stage logistics and inventory problem in an assembly-type supply chain where a uniform lot size is produced uninterruptedly with a single setup at each stage. Partial lots, or sub-batches, can be transported to next stage upon completion. Unequal sub-batch sizes at each stage follow geometric series and the numbers of sub-batches across stages are allowed to be different. Since the mainline and each branch line of an assembly-type supply chain are series-type supply chains, a model of the series-type supply chain is first established and a model of the assembly-type supply chain is subsequently developed. Optimization algorithms that determine the economic lot sizes, the optimal sub-batch sizes and the number of sub-batches for each stage are developed. The polynomial-time algorithms incorporate the optimality properties derived in the paper to find the lower and upper bounds of the solutions by constructing the solution ranges and then the optimal solutions accordingly.

Suggested Citation

  • Wen-Tsung Ho & Jason Chao-Hsien Pan & Yu-Cheng Hsiao, 2012. "Optimizing Multi-stage Production for an Assembly-Type Supply Chain with Unequal Sized Batch Shipments," Journal of Optimization Theory and Applications, Springer, vol. 153(2), pages 513-531, May.
  • Handle: RePEc:spr:joptap:v:153:y:2012:i:2:d:10.1007_s10957-011-9951-y
    DOI: 10.1007/s10957-011-9951-y
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10957-011-9951-y
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.

    File URL: https://libkey.io/10.1007/s10957-011-9951-y?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhang, Cheng & Tan, Gek-Woo & Robb, David J. & Zheng, Xin, 2006. "Sharing shipment quantity information in the supply chain," Omega, Elsevier, vol. 34(5), pages 427-438, October.
    2. Leng, Mingming & Parlar, Mahmut, 2010. "Game-theoretic analyses of decentralized assembly supply chains: Non-cooperative equilibria vs. coordination with cost-sharing contracts," European Journal of Operational Research, Elsevier, vol. 204(1), pages 96-104, July.
    3. Andrew Z. Szendrovits, 1975. "Manufacturing Cycle Time Determination for a Multi-Stage Economic Production Quantity Model," Management Science, INFORMS, vol. 22(3), pages 298-308, November.
    4. Szendrovits, Andrew Z & Drezner, ZVI, 1980. "Optimizing multi-stage production with constant lot size and varying numbers of batches," Omega, Elsevier, vol. 8(6), pages 623-629.
    5. Kai-Leung Yung & Jiafu Tang & Andrew W. H. Ip & Dingwei Wang, 2006. "Heuristics for Joint Decisions in Production, Transportation, and Order Quantity," Transportation Science, INFORMS, vol. 40(1), pages 99-116, February.
    6. Wang, Shaojun & Sarker, Bhaba R., 2005. "An assembly-type supply chain system controlled by kanbans under a just-in-time delivery policy," European Journal of Operational Research, Elsevier, vol. 162(1), pages 153-172, April.
    7. Rudberg, Martin & Olhager, Jan, 2003. "Manufacturing networks and supply chains: an operations strategy perspective," Omega, Elsevier, vol. 31(1), pages 29-39, February.
    8. Bogaschewsky, Ronald W. & Buscher, Udo D. & Lindner, Gerd, 2001. "Optimizing multi-stage production with constant lot size and varying number of unequal sized batches," Omega, Elsevier, vol. 29(2), pages 183-191, April.
    9. S. K. Goyal, 1976. "Note--Note on "Manufacturing Cycle Time Determination for a Multi-Stage Economic Production Quantity Model"," Management Science, INFORMS, vol. 23(3), pages 332-333, November.
    10. Rahman, Mohammad Anwar Ashek & Sarker, Bhaba R., 2007. "Supply chain models for an assembly system with preprocessing of raw materials," European Journal of Operational Research, Elsevier, vol. 181(2), pages 733-752, September.
    11. Goyal, S. K. & Szendrovits, A. Z., 1986. "A constant lot size model with equal and unequal sized batch shipments between production stages," Engineering Costs and Production Economics, Elsevier, vol. 10(3), pages 203-210, March.
    12. Zou, Xuxia & Pokharel, Shaligram & Piplani, Rajesh, 2008. "A two-period supply contract model for a decentralized assembly system," European Journal of Operational Research, Elsevier, vol. 187(1), pages 257-274, May.
    13. Gérard P. Cachon & Paul H. Zipkin, 1999. "Competitive and Cooperative Inventory Policies in a Two-Stage Supply Chain," Management Science, INFORMS, vol. 45(7), pages 936-953, July.
    14. Ganeshan, Ram, 1999. "Managing supply chain inventories: A multiple retailer, one warehouse, multiple supplier model," International Journal of Production Economics, Elsevier, vol. 59(1-3), pages 341-354, March.
    15. Vercellis, Carlo, 1999. "Multi-plant production planning in capacitated self-configuring two-stage serial systems," European Journal of Operational Research, Elsevier, vol. 119(2), pages 451-460, December.
    16. Hoque, M.A. & Kingsman, B.G., 2006. "Synchronization in common cycle lot size scheduling for a multi-product serial supply chain," International Journal of Production Economics, Elsevier, vol. 103(1), pages 316-331, September.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hsiao, Yu-Cheng & Lin, Yi & Huang, Yun-Kuei, 2010. "Optimal multi-stage logistic and inventory policies with production bottleneck in a serial supply chain," International Journal of Production Economics, Elsevier, vol. 124(2), pages 408-413, April.
    2. Hoque, M.A., 2011. "An optimal solution technique to the single-vendor multi-buyer integrated inventory supply chain by incorporating some realistic factors," European Journal of Operational Research, Elsevier, vol. 215(1), pages 80-88, November.
    3. Bogaschewsky, Ronald W. & Buscher, Udo D. & Lindner, Gerd, 2001. "Optimizing multi-stage production with constant lot size and varying number of unequal sized batches," Omega, Elsevier, vol. 29(2), pages 183-191, April.
    4. Sarin, Subhash C. & Kalir, Adar A. & Chen, Ming, 2008. "A single-lot, unified cost-based flow shop lot-streaming problem," International Journal of Production Economics, Elsevier, vol. 113(1), pages 413-424, May.
    5. Hsiao, Yu-Cheng, 2008. "Integrated logistic and inventory model for a two-stage supply chain controlled by the reorder and shipping points with sharing information," International Journal of Production Economics, Elsevier, vol. 115(1), pages 229-235, September.
    6. Wen-Tsung Ho & Yu-Cheng Hsiao, 2014. "Optimal Mixed Batch Shipment Policy with Variable Safety Factor for the Single-Vendor Single-Buyer Production-Inventory System," Journal of Optimization Theory and Applications, Springer, vol. 161(2), pages 648-663, May.
    7. Hoai Le Thi & Duc Tran, 2014. "Optimizing a multi-stage production/inventory system by DC programming based approaches," Computational Optimization and Applications, Springer, vol. 57(2), pages 441-468, March.
    8. Wen-Tsung Ho & Shu-Fang Lai & Yun-Kuei Huang, 2014. "An Optimal Mixed Batch Shipment Policy for Multiple Items in a Single-Supplier Multiple-Retailer Integrated System," Journal of Optimization Theory and Applications, Springer, vol. 160(2), pages 636-658, February.
    9. D Biskup & M Feldmann, 2006. "Lot streaming with variable sublots: an integer programming formulation," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 57(3), pages 296-303, March.
    10. Hoque, M.A. & Kingsman, B.G., 2006. "Synchronization in common cycle lot size scheduling for a multi-product serial supply chain," International Journal of Production Economics, Elsevier, vol. 103(1), pages 316-331, September.
    11. Kimms, Alf & Drexl, Andreas, 1996. "Multi-level lot sizing: A literature survey," Manuskripte aus den Instituten für Betriebswirtschaftslehre der Universität Kiel 405, Christian-Albrechts-Universität zu Kiel, Institut für Betriebswirtschaftslehre.
    12. Hamidi, Maryam & Liao, Haitao & Szidarovszky, Ferenc, 2016. "Non-cooperative and cooperative game-theoretic models for usage-based lease contracts," European Journal of Operational Research, Elsevier, vol. 255(1), pages 163-174.
    13. Jaber, Mohamad Y. & Khan, Mehmood, 2010. "Managing yield by lot splitting in a serial production line with learning, rework and scrap," International Journal of Production Economics, Elsevier, vol. 124(1), pages 32-39, March.
    14. Hoque, M. A. & Kingsman, B. G., 1995. "An optimal solution algorithm for the constant lot-size model with equal and unequal sized batch shipments for the single product multi-stage production system," International Journal of Production Economics, Elsevier, vol. 42(2), pages 161-174, December.
    15. Kim, DaeSoo, 1999. "Optimal two-stage lot sizing and inventory batching policies," International Journal of Production Economics, Elsevier, vol. 58(3), pages 221-234, January.
    16. Sener, Abdurrezzak & Barut, Mehmet & Oztekin, Asil & Avcilar, Mutlu Yuksel & Yildirim, Mehmet Bayram, 2019. "The role of information usage in a retail supply chain: A causal data mining and analytical modeling approach," Journal of Business Research, Elsevier, vol. 99(C), pages 87-104.
    17. Konstantinos Petridis, 2015. "Optimal design of multi-echelon supply chain networks under normally distributed demand," Annals of Operations Research, Springer, vol. 227(1), pages 63-91, April.
    18. de Kok, Ton & Grob, Christopher & Laumanns, Marco & Minner, Stefan & Rambau, Jörg & Schade, Konrad, 2018. "A typology and literature review on stochastic multi-echelon inventory models," European Journal of Operational Research, Elsevier, vol. 269(3), pages 955-983.
    19. Arshinder & Kanda, Arun & Deshmukh, S.G., 2008. "Supply chain coordination: Perspectives, empirical studies and research directions," International Journal of Production Economics, Elsevier, vol. 115(2), pages 316-335, October.
    20. Ouenniche, Jamal & Boctor, Fayez F., 2001. "The two-group heuristic to solve the multi-product, economic lot sizing and scheduling problem in flow shops," European Journal of Operational Research, Elsevier, vol. 129(3), pages 539-554, March.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:joptap:v:153:y:2012:i:2:d:10.1007_s10957-011-9951-y. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.