IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v11y2019i16p4296-d255964.html
   My bibliography  Save this article

Prioritization of Physical Assets for Maintenance and Production Sustainability

Author

Listed:
  • Orlando Durán

    (Mechanical Engineering School, Pontificia Universidad Católica de Valparaíso, Quilpue CP 2430000, Chile)

  • Paulo Andrés Durán

    (Universidad Tecnológica de Chile INACAP, Valparaiso CP 2340000, Chile)

Abstract

Maintenance is one of the main drivers for ensuring the sustainability of manufacturing in capital-intensive production systems. However, in many cases, as a result of budgetary constraints, it is necessary to select which machines will be subject to maintenance actions on the basis of a list of priorities. Traditionally, such prioritization decisions are made using techniques which, in general, do not consider the systemic impact of maintenance actions. This paper is focused at the definition of a novel graphical technique for physical assets prioritization. This technique is aimed at establishing maintenance priorities considering the impact on the overall throughput of the production system. Due to the fact that the proposed technique is based on the well-known Overall Equipment Effectiveness (OEE) index, its use is not only limited to measuring the effects of maintenance decisions and actions (availability), but also to operational implications (productivity and utilization). The results could be displayed graphically, which makes it particularly useful and manageable for different types of users. The methodology is illustrated though an example based on a comminution plant from the copper mine industry. It is evident how the proposed technique facilitates business-oriented and economic sustainability focused decisions.

Suggested Citation

  • Orlando Durán & Paulo Andrés Durán, 2019. "Prioritization of Physical Assets for Maintenance and Production Sustainability," Sustainability, MDPI, vol. 11(16), pages 1-17, August.
  • Handle: RePEc:gam:jsusta:v:11:y:2019:i:16:p:4296-:d:255964
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/11/16/4296/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/11/16/4296/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Ibrahim H. Garbie, 2015. "Integrating sustainability assessments in manufacturing enterprises: a framework approach," International Journal of Industrial and Systems Engineering, Inderscience Enterprises Ltd, vol. 20(3), pages 343-368.
    2. Pascual, R. & Godoy, D. & Louit, D.M., 2011. "Throughput centered prioritization of machines in transfer lines," Reliability Engineering and System Safety, Elsevier, vol. 96(10), pages 1396-1401.
    3. Orlando Durán & Andrea Capaldo & Paulo Andrés Duran Acevedo, 2018. "Sustainable Overall Throughputability Effectiveness (S.O.T.E.) as a Metric for Production Systems," Sustainability, MDPI, vol. 10(2), pages 1-15, January.
    4. Carlos Parra & Adolfo Crespo & Fredy Kristjanpoller & Pablo Viveros, 2012. "Stochastic model of reliability for use in the evaluation of the economic impact of a failure using life cycle cost analysis. Case studies on the rail freight and oil industries," Journal of Risk and Reliability, , vol. 226(4), pages 392-405, August.
    5. Ibrahim H. Garbie, 2016. "Sustainable development index on macro-level in industrial estates and specialised sectors," International Journal of Industrial and Systems Engineering, Inderscience Enterprises Ltd, vol. 24(3), pages 384-421.
    6. Elisa Negri & Maria Holgado & Dirk Wagner & Christian Grefrath & Marco Macchi & Gerhard Gudergan, 2016. "Continuous improvement planning through sustainability assessment of product-service systems," International Journal of Productivity and Quality Management, Inderscience Enterprises Ltd, vol. 18(2/3), pages 168-190.
    7. Poorya Ghafoorpoor Yazdi & Aydin Azizi & Majid Hashemipour, 2018. "An Empirical Investigation of the Relationship between Overall Equipment Efficiency (OEE) and Manufacturing Sustainability in Industry 4.0 with Time Study Approach," Sustainability, MDPI, vol. 10(9), pages 1-28, August.
    8. Rosario Domingo & Sergio Aguado, 2015. "Overall Environmental Equipment Effectiveness as a Metric of a Lean and Green Manufacturing System," Sustainability, MDPI, vol. 7(7), pages 1-17, July.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Giancarlo Nota & Francesco David Nota & Domenico Peluso & Alonso Toro Lazo, 2020. "Energy Efficiency in Industry 4.0: The Case of Batch Production Processes," Sustainability, MDPI, vol. 12(16), pages 1-28, August.
    2. Nader, Joelle & El-Khalil, Raed & Nassar, Elma & Hong, Paul, 2022. "Pandemic planning, sustainability practices, and organizational performance: An empirical investigation of global manufacturing firms," International Journal of Production Economics, Elsevier, vol. 246(C).
    3. Jarosław Brodny & Magdalena Tutak, 2019. "Analysing the Utilisation Effectiveness of Mining Machines Using Independent Data Acquisition Systems: A Case Study," Energies, MDPI, vol. 12(13), pages 1-15, June.
    4. Luis Miguel Calvo & Rosario Domingo, 2017. "CO 2 Emissions Reduction and Energy Efficiency Improvements in Paper Making Drying Process Control by Sensors," Sustainability, MDPI, vol. 9(4), pages 1-17, March.
    5. Zhou, Yifan & Lin, Tian Ran & Sun, Yong & Bian, Yangqing & Ma, Lin, 2015. "An effective approach to reducing strategy space for maintenance optimisation of multistate series–parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 138(C), pages 40-53.
    6. Alba Manresa & Dalilis Escobar Rivera, 2021. "Excellence in Sustainable Management in a Changing Environment," Sustainability, MDPI, vol. 13(4), pages 1-24, February.
    7. Poorya Ghafoorpoor Yazdi & Aydin Azizi & Majid Hashemipour, 2019. "A Hybrid Methodology for Validation of Optimization Solutions Effects on Manufacturing Sustainability with Time Study and Simulation Approach for SMEs," Sustainability, MDPI, vol. 11(5), pages 1-26, March.
    8. Orlando Durán & Andrea Capaldo & Paulo Andrés Duran Acevedo, 2018. "Sustainable Overall Throughputability Effectiveness (S.O.T.E.) as a Metric for Production Systems," Sustainability, MDPI, vol. 10(2), pages 1-15, January.
    9. Chia-Nan Wang & Ying-Fang Huang & Thi-Nham Le & Thanh-Tuan Ta, 2016. "An Innovative Approach to Enhancing the Sustainable Development of Japanese Automobile Suppliers," Sustainability, MDPI, vol. 8(5), pages 1-19, April.
    10. Wohlers, Benedict & Dziwok, Stefan & Pasic, Faruk & Lipsmeier, Andre & Becker, Matthias, 2020. "Monitoring and control of production processes based on key performance indicators for mechatronic systems," International Journal of Production Economics, Elsevier, vol. 220(C).
    11. Silvana Dalmutt Kruger & Antonio Zanin & Orlando Durán & Paulo Afonso, 2022. "Performance Measurement Model for Sustainability Assessment of the Swine Supply Chain," Sustainability, MDPI, vol. 14(16), pages 1-19, August.
    12. Amber Iqbal & M. Nasir Bashir & Asna Alam & M. Bilal Asif & Iqra Arshad, 2020. "Implementation of Lean Methodology on the Main Assembly Line of an Automotive Plant to Enhance Productivity," Journal of ICT, Design, Engineering and Technological Science, Juhriyansyah Dalle, vol. 4(1), pages 16-22.
    13. Xiaoxia Chen & Mélanie Despeisse & Björn Johansson, 2020. "Environmental Sustainability of Digitalization in Manufacturing: A Review," Sustainability, MDPI, vol. 12(24), pages 1-31, December.
    14. Jorge Luis García-Alcaraz & José Roberto Díaz Reza & Cuauhtémoc Sánchez Ramírez & Jorge Limón Romero & Emilio Jiménez Macías & Carlos Javierre Lardies & Manuel Arnoldo Rodríguez Medina, 2021. "Lean Manufacturing Tools Applied to Material Flow and Their Impact on Economic Sustainability," Sustainability, MDPI, vol. 13(19), pages 1-18, September.
    15. Oliver Kovacs, 2019. "Big IFs in Productivity-Enhancing Industry 4.0," Social Sciences, MDPI, vol. 8(2), pages 1-17, January.
    16. Wilson Kosasih & I Nyoman Pujawan & Putu Dana Karningsih, 2023. "Integrated Lean-Green Practices and Supply Chain Sustainability for Manufacturing SMEs: A Systematic Literature Review and Research Agenda," Sustainability, MDPI, vol. 15(16), pages 1-28, August.
    17. Sooksan Kantabutra, 2019. "Achieving Corporate Sustainability: Toward a Practical Theory," Sustainability, MDPI, vol. 11(15), pages 1-39, August.
    18. Matthias Seitz & Felix Gehlhoff & Luis Alberto Cruz Salazar & Alexander Fay & Birgit Vogel-Heuser, 2021. "Automation platform independent multi-agent system for robust networks of production resources in industry 4.0," Journal of Intelligent Manufacturing, Springer, vol. 32(7), pages 2023-2041, October.
    19. Roland Zs. Szabo & Iva Vuksanović Herceg & Robert Hanák & Lilla Hortovanyi & Anita Romanová & Marian Mocan & Dragan Djuričin, 2020. "Industry 4.0 Implementation in B2B Companies: Cross-Country Empirical Evidence on Digital Transformation in the CEE Region," Sustainability, MDPI, vol. 12(22), pages 1-20, November.
    20. Rita Henriques & Filipa Figueiredo & João Nunes, 2023. "Product-Services for a Resource-Efficient and Circular Economy: An Updated Review," Sustainability, MDPI, vol. 15(15), pages 1-24, August.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:11:y:2019:i:16:p:4296-:d:255964. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.