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CO 2 Emissions Reduction and Energy Efficiency Improvements in Paper Making Drying Process Control by Sensors

Author

Listed:
  • Luis Miguel Calvo

    (Departamento de Ingeniería Mecánica, Energética y Materiales, Universidad Pública de Navarra, Ctra. Tarazona, 31500 Navarra, Spain)

  • Rosario Domingo

    (Departamento de Ingeniería de Construcción y Fabricación, Universidad Nacional de Educación a Distancia (UNED); C/Juan del Rosal 12, 28040 Madrid, Spain)

Abstract

The drying process of paper has many production parameters that can influence both the energy consumed and the characteristics of paper produced. It was found that most of the previous studies conducted on this process assume that the conditions of the facilities are always appropriate. The control of the variables associated with air circulating inside the drying hood is essential to obtain a paper with adequate quality and obtain low ratios of energy consumption and CO 2 emissions. This article proposes a new indirect method based on the study of the enthalpy of the airflows inside the production hall and thermographic images that helps to analyze the maintenance state of the enclosure hood drying section in a general process, whereby it can also estimate the emissions and energy losses. The combined use of sensors and equipment has helped to identify energy losses and potential savings in CO 2 emissions. The developed method is applied to a paper manufacturing plant that has ratios of energy consumption and CO 2 emissions very close to the product benchmark set by the European Authorities. The study corroborates that it can be identified as a significant energy loss in paper making drying process. Analyzing facilities that are in apparently good maintenance conditions, leaks are evident. These energy losses are very significant compared with the theoretical energy consumption, and it can affect the paper moisture profile.

Suggested Citation

  • Luis Miguel Calvo & Rosario Domingo, 2017. "CO 2 Emissions Reduction and Energy Efficiency Improvements in Paper Making Drying Process Control by Sensors," Sustainability, MDPI, vol. 9(4), pages 1-17, March.
    • Handle: RePEc:gam:jsusta:v:9:y:2017:i:4:p:514-:d:94352
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    References listed on IDEAS

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    1. Kong, Lingbo & Price, Lynn & Hasanbeigi, Ali & Liu, Huanbin & Li, Jigeng, 2013. "Potential for reducing paper mill energy use and carbon dioxide emissions through plant-wide energy audits: A case study in China," Applied Energy, Elsevier, vol. 102(C), pages 1334-1342.
    2. Laurijssen, Jobien & De Gram, Frans J. & Worrell, Ernst & Faaij, Andre, 2010. "Optimizing the energy efficiency of conventional multi-cylinder dryers in the paper industry," Energy, Elsevier, vol. 35(9), pages 3738-3750.
    3. Rosario Domingo & Sergio Aguado, 2015. "Overall Environmental Equipment Effectiveness as a Metric of a Lean and Green Manufacturing System," Sustainability, MDPI, vol. 7(7), pages 1-17, July.
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    Cited by:

    1. Darvishi, Hosain & Khodaei, Jalal & Behroozi-Khazaei, Nasser & Salami, Payman & Akhijahani, Hadi Samimi, 2023. "Greenhouse gas emission reduction potential, energy and exergy analysis of combined microwave-convective dryer," Energy, Elsevier, vol. 285(C).
    2. Néstor Rodríguez-Padial & Marta Marín & Rosario Domingo, 2017. "An Approach to Integrating Tactical Decision-Making in Industrial Maintenance Balance Scorecards Using Principal Components Analysis and Machine Learning," Complexity, Hindawi, vol. 2017, pages 1-15, October.

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