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A Critical Review of Mineral Matter Related Issues during Gasification of Coal in Fixed, Fluidized, and Entrained Flow Gasifiers

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  • Vijayaragavan Krishnamoorthy

    (John and Willie Leone Family Department of Energy and Mineral Engineering and EMS Energy Institute, The Pennsylvania State University, University Park, PA 16802, USA)

  • Sarma V. Pisupati

    (John and Willie Leone Family Department of Energy and Mineral Engineering and EMS Energy Institute, The Pennsylvania State University, University Park, PA 16802, USA)

Abstract

Gasification of coal is gaining more popularity due to its clean operation, and its ability to generate products for various markets. However, these technologies are not widely commercialized due to reliability and economic issues. Mineral matter in coal plays an important role in affecting the availability/reliability of a gasifier. Agglomeration in the bed, slag mobility and blockage of the syngas exit section are some of the operations related concerns in fixed-bed gasifiers, while ash deposition and sudden defluidization are the major concerns in fluidized bed gasifiers. In the case of entrained flow gasifiers, syngas cooler fouling and blockage, corrosion and erosion of refractory, and slag mobility are some of the major issues affecting the operations and the reliability of the gasifier. This review is aimed at critically examining various mineral matter related issues contributing to the operation and reliability problems in three types of generic gasifiers (fixed bed, fluidized bed and entrained flow gasifiers). Based on the review, some strategies to counter the potential mineral matter related issues are presented.

Suggested Citation

  • Vijayaragavan Krishnamoorthy & Sarma V. Pisupati, 2015. "A Critical Review of Mineral Matter Related Issues during Gasification of Coal in Fixed, Fluidized, and Entrained Flow Gasifiers," Energies, MDPI, vol. 8(9), pages 1-34, September.
    • Handle: RePEc:gam:jeners:v:8:y:2015:i:9:p:10430-10463:d:56180
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    References listed on IDEAS

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    1. Ping Wang & Mehrdad Massoudi, 2013. "Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions," Energies, MDPI, vol. 6(2), pages 1-23, February.
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    Cited by:

    1. Vijayaragavan Krishnamoorthy & Sarma V. Pisupati, 2019. "Effect of Temperature, Pressure, Feed Particle Size, and Feed Particle Density on Structural Characteristics and Reactivity of Chars Generated during Gasification of Pittsburgh No.8 Coal in a High-Pre," Energies, MDPI, vol. 12(24), pages 1-27, December.
    2. Jinsu Kim & Hyunmin Oh & Seokyoung Lee & Young-Seek Yoon, 2018. "Advanced One-Dimensional Entrained-Flow Gasifier Model Considering Melting Phenomenon of Ash," Energies, MDPI, vol. 11(4), pages 1-14, April.
    3. Shen, Zhongjie & Zhou, Jie & Liu, Xia & Liang, Qinfeng & Liu, Haifeng, 2020. "A deep insight on the correlation between slag viscosity fluctuation and decomposition of sulfur-bearing minerals in the entrained flow gasifier," Energy, Elsevier, vol. 196(C).
    4. Liang, Chen & Li, Wei & Wang, Wenyu & Zhou, Li & Guo, Shuai & Ren, Qiangqiang, 2024. "Experimental investigation on thermal modification and burnout of residual carbon in coal gasification fine slag," Energy, Elsevier, vol. 295(C).
    5. Mushtaq, Usman & Mehran, Muhammad Taqi & Kim, Sun-Kyoung & Lim, Tak-Hyoung & Naqvi, Syed Asad Ali & Lee, Jong-Won & Lee, Seung-Bok & Park, Seok-Joo & Song, Rak-Hyun, 2017. "Evaluation of steady-state characteristics for solid oxide carbon fuel cell short-stacks," Applied Energy, Elsevier, vol. 187(C), pages 886-898.
    6. Jing Zhao & Zirui Zhang & Bo Li & Xiaolin Wei, 2021. "Formation and Growth Behavior Analysis of Slagging Rings in Rotary Kiln-Type Hazardous Waste Incineration Systems," Energies, MDPI, vol. 14(22), pages 1-14, November.
    7. Wu, Guixuan & Seebold, Sören & Yazhenskikh, Elena & Tanner, Joanne & Hack, Klaus & Müller, Michael, 2019. "Slag mobility in entrained flow gasifiers optimized using a new reliable viscosity model of iron oxide-containing multicomponent melts," Applied Energy, Elsevier, vol. 236(C), pages 837-849.

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