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Heat Recovery from High Temperature Slags: A Review of Chemical Methods

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  • Yongqi Sun

    (Department of Energy and Resources Engineering, College of Engineering, Peking University, Beijing 100871, China)

  • Zuotai Zhang

    (Department of Energy and Resources Engineering, College of Engineering, Peking University, Beijing 100871, China
    Beijing Key Laboratory for Solid Waste Utilization and Management, College of Engineering, Peking University, Beijing 100871, China)

  • Lili Liu

    (Department of Energy and Resources Engineering, College of Engineering, Peking University, Beijing 100871, China)

  • Xidong Wang

    (Department of Energy and Resources Engineering, College of Engineering, Peking University, Beijing 100871, China
    Beijing Key Laboratory for Solid Waste Utilization and Management, College of Engineering, Peking University, Beijing 100871, China)

Abstract

Waste heat recovery from high temperature slags represents the latest potential way to remarkably reduce the energy consumption and CO 2 emissions of the steel industry. The molten slags, in the temperature range of 1723–1923 K, carry large amounts of high quality energy. However, the heat recovery from slags faces several fundamental challenges, including their low thermal conductivity, inside crystallization, and discontinuous availability. During past decades, various chemical methods have been exploited and performed including methane reforming, coal and biomass gasification, and direct compositional modification and utilization of slags. These methods effectively meet the challenges mentioned before and help integrate the steel industry with other industrial sectors. During the heat recovery using chemical methods, slags can act as not only heat carriers but also as catalysts and reactants, which expands the field of utilization of slags. Fuel gas production using the waste heat accounts for the main R&D trend, through which the thermal heat in the slag could be transformed into high quality chemical energy in the fuel gas. Moreover, these chemical methods should be extended to an industrial scale to realize their commercial application, which is the only way by which the substantial energy in the slags could be extracted, i.e. , amounting to 16 million tons of standard coal in China.

Suggested Citation

  • Yongqi Sun & Zuotai Zhang & Lili Liu & Xidong Wang, 2015. "Heat Recovery from High Temperature Slags: A Review of Chemical Methods," Energies, MDPI, vol. 8(3), pages 1-19, March.
  • Handle: RePEc:gam:jeners:v:8:y:2015:i:3:p:1917-1935:d:46743
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    References listed on IDEAS

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    Cited by:

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    2. Chen, Lingen & Shen, Xun & Xia, Shaojun & Sun, Fengrui, 2017. "Thermodynamic analyses for recovering residual heat of high-temperature basic oxygen gas (BOG) by the methane reforming with carbon dioxide reaction," Energy, Elsevier, vol. 118(C), pages 906-913.
    3. Zhang, Huining & Dong, Jianping & Wei, Chao & Cao, Caifang & Zhang, Zuotai, 2022. "Future trend of terminal energy conservation in steelmaking plant: Integration of molten slag heat recovery-combustible gas preparation from waste plastics and CO2 emission reduction," Energy, Elsevier, vol. 239(PE).
    4. Sun, Yongqi & Seetharaman, Seshadri & Liu, Qianyi & Zhang, Zuotai & Liu, Lili & Wang, Xidong, 2016. "Integrated biomass gasification using the waste heat from hot slags: Control of syngas and polluting gas releases," Energy, Elsevier, vol. 114(C), pages 165-176.
    5. Sun, Yongqi & Seetharaman, Seshadri & Zhang, Zuotai, 2018. "Integrating biomass pyrolysis with waste heat recovery from hot slags via extending the C-loops: Product yields and roles of slags," Energy, Elsevier, vol. 149(C), pages 792-803.
    6. Maas, Pascal & Schiemann, Martin & Scherer, Viktor & Fischer, Peter & Taroata, Dan & Schmid, Günther, 2018. "Lithium as energy carrier: CFD simulations of LI combustion in a 100MW slag tap furnace," Applied Energy, Elsevier, vol. 227(C), pages 506-515.
    7. Pashchenko, Dmitry, 2020. "A heat recovery rate of the thermochemical waste-heat recuperation systems based on experimental prediction," Energy, Elsevier, vol. 198(C).
    8. Xie, Huaqing & Li, Rongquan & Yu, Zhenyu & Wang, Zhengyu & Yu, Qingbo & Qin, Qin, 2020. "Combined steam/dry reforming of bio-oil for H2/CO syngas production with blast furnace slag as heat carrier," Energy, Elsevier, vol. 200(C).
    9. Vincenzo Palma & Concetta Ruocco & Eugenio Meloni & Antonio Ricca, 2017. "Influence of Catalytic Formulation and Operative Conditions on Coke Deposition over CeO 2 -SiO 2 Based Catalysts for Ethanol Reforming," Energies, MDPI, vol. 10(7), pages 1-13, July.
    10. Yao, Xin & Liu, Yang & Yu, Qingbo & Wang, Shuhuan, 2023. "Energy consumption of two-stage system of biomass pyrolysis and bio-oil reforming to recover waste heat from granulated BF slag," Energy, Elsevier, vol. 273(C).
    11. Huang, Jintao & Lyu, Sha & Han, He & Wang, Yanjiang & Sun, Haoyang & Su, Jingtao & Liu, Yidong & Min, Yonggang & Sun, Dazhi, 2022. "Enhanced looping biomass/vapour gasification utilizing waste heat from molten copper slags," Energy, Elsevier, vol. 252(C).
    12. Sun, Yongqi & Chen, Jingjing & Zhang, Zuotai, 2019. "Biomass gasification using the waste heat from high temperature slags in a mixture of CO2 and H2O," Energy, Elsevier, vol. 167(C), pages 688-697.
    13. Teresa Annunziata Branca & Barbara Fornai & Valentina Colla & Maria Ilaria Pistelli & Eros Luciano Faraci & Filippo Cirilli & Antonius Johannes Schröder, 2021. "Industrial Symbiosis and Energy Efficiency in European Process Industries: A Review," Sustainability, MDPI, vol. 13(16), pages 1-37, August.
    14. Duan, Wenjun & Yu, Qingbo & Xie, Huaqing & Qin, Qin, 2017. "Pyrolysis of coal by solid heat carrier-experimental study and kinetic modeling," Energy, Elsevier, vol. 135(C), pages 317-326.

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