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The Effects of Particle Size, Different Corn Stover Components, and Gas Residence Time on Torrefaction of Corn Stover

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  • Dorde Medic

    (Department of Agricultural and Biosystems Engineering, Iowa State University, 100 Davidson Hall, Ames, IA 50011, USA)

  • Matthew Darr

    (Department of Agricultural and Biosystems Engineering, Iowa State University, 100 Davidson Hall, Ames, IA 50011, USA)

  • Ajay Shah

    (Department of Agricultural and Biosystems Engineering, Iowa State University, 100 Davidson Hall, Ames, IA 50011, USA)

  • Sarah Rahn

    (Department of Agricultural and Biosystems Engineering, Iowa State University, 100 Davidson Hall, Ames, IA 50011, USA)

Abstract

Large scale biofuel production will be possible only if significant quantities of biomass feedstock can be stored, transported, and processed in an economic and sustainable manner. Torrefaction has the potential to significantly reduce the cost of transportation, storage, and downstream processing through the improvement of physical and chemical characteristics of biomass. The main objective of this study was to investigate the effects of particle size, plant components, and gas residence time on the production of torrefied corn ( Zea mays ) stover. Different particle sizes included 0.85 mm and 20 mm. Different stover components included ground corn stover, whole corn stalk, stalk shell and pith, and corn cob shell. Three different purge gas residence times were employed to assess the effects of interaction of volatiles and torrefied biomass. Elemental analyses were performed on all of the samples, and the data obtained was used to estimate the energy contents and energy yields of different torrefied biomass samples. Particle density, elemental composition, and fiber composition of raw biomass fractions were also determined. Stalk pith torrefied at 280 °C and stalk shell torrefied at 250 °C had highest and lowest dry matter loss, of about 44% and 13%, respectively. Stalk pith torrefied at 250 °C had lowest energy density of about 18–18.5 MJ/kg, while cob shell torrefied at 280 °C had the highest energy density of about 21.5 MJ/kg. The lowest energy yield, at 59%, was recorded for stalk pith torrefied at 280 °C, whereas cob and stalk shell torrefied at 250 °C had highest energy yield at 85%. These differences were a consequence of the differences in particle densities, hemicellulose quantities, and chemical properties of the original biomass samples. Gas residence time did not have a significant effect on the aforementioned parameters.

Suggested Citation

  • Dorde Medic & Matthew Darr & Ajay Shah & Sarah Rahn, 2012. "The Effects of Particle Size, Different Corn Stover Components, and Gas Residence Time on Torrefaction of Corn Stover," Energies, MDPI, vol. 5(4), pages 1-16, April.
  • Handle: RePEc:gam:jeners:v:5:y:2012:i:4:p:1199-1214:d:17332
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    1. Chen, Wei-Hsin & Kuo, Po-Chih, 2011. "Torrefaction and co-torrefaction characterization of hemicellulose, cellulose and lignin as well as torrefaction of some basic constituents in biomass," Energy, Elsevier, vol. 36(2), pages 803-811.
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    2. Jeeban Poudel & Sea Cheon Oh, 2014. "Effect of Torrefaction on the Properties of Corn Stalk to Enhance Solid Fuel Qualities," Energies, MDPI, vol. 7(9), pages 1-15, August.
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    6. Nunes, L.J.R. & Matias, J.C.O. & Catalão, J.P.S., 2014. "A review on torrefied biomass pellets as a sustainable alternative to coal in power generation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 40(C), pages 153-160.
    7. Joseph I. Orisaleye & Simeon O. Jekayinfa & Ralf Pecenka & Adebayo A. Ogundare & Michael O. Akinseloyin & Opeyemi L. Fadipe, 2022. "Investigation of the Effects of Torrefaction Temperature and Residence Time on the Fuel Quality of Corncobs in a Fixed-Bed Reactor," Energies, MDPI, vol. 15(14), pages 1-16, July.
    8. Hao Luo & Lukasz Niedzwiecki & Amit Arora & Krzysztof Mościcki & Halina Pawlak-Kruczek & Krystian Krochmalny & Marcin Baranowski & Mayank Tiwari & Anshul Sharma & Tanuj Sharma & Zhimin Lu, 2020. "Influence of Torrefaction and Pelletizing of Sawdust on the Design Parameters of a Fixed Bed Gasifier," Energies, MDPI, vol. 13(11), pages 1-19, June.
    9. Abdulyekeen, Kabir Abogunde & Umar, Ahmad Abulfathi & Patah, Muhamad Fazly Abdul & Daud, Wan Mohd Ashri Wan, 2021. "Torrefaction of biomass: Production of enhanced solid biofuel from municipal solid waste and other types of biomass," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    10. Cindy Nereida Morales-Máximo & Luis Bernardo López-Sosa & José Guadalupe Rutiaga-Quiñones & Juan Carlos Corral-Huacuz & Arturo Aguilera-Mandujano & Luis Fernando Pintor-Ibarra & Armando López-Miranda , 2022. "Characterization of Agricultural Residues of Zea mays for Their Application as Solid Biofuel: Case Study in San Francisco Pichátaro, Michoacán, Mexico," Energies, MDPI, vol. 15(19), pages 1-16, September.
    11. Sermyagina, Ekaterina & Saari, Jussi & Zakeri, Behnam & Kaikko, Juha & Vakkilainen, Esa, 2015. "Effect of heat integration method and torrefaction temperature on the performance of an integrated CHP-torrefaction plant," Applied Energy, Elsevier, vol. 149(C), pages 24-34.
    12. Leonel J. R. Nunes & Jorge M. C. Ribeiro & Letícia C. R. Sá & Liliana M. E. F. Loureiro & Radu Godina & João C. O. Matias, 2020. "Development of a Low-Cost Experimental Procedure for the Production of Laboratory Samples of Torrefied Biomass," Clean Technol., MDPI, vol. 2(4), pages 1-16, October.
    13. Park, Chansaem & Zahid, Umer & Lee, Sangho & Han, Chonghun, 2015. "Effect of process operating conditions in the biomass torrefaction: A simulation study using one-dimensional reactor and process model," Energy, Elsevier, vol. 79(C), pages 127-139.
    14. Campbell, William A. & Coller, Amy & Evitts, Richard W., 2019. "Comparing severity of continuous torrefaction for five biomass with a wide range of bulk density and particle size," Renewable Energy, Elsevier, vol. 141(C), pages 964-972.
    15. Nabila, Rakhmawati & Hidayat, Wahyu & Haryanto, Agus & Hasanudin, Udin & Iryani, Dewi Agustina & Lee, Sihyun & Kim, Sangdo & Kim, Soohyun & Chun, Donghyuk & Choi, Hokyung & Im, Hyuk & Lim, Jeonghwan &, 2023. "Oil palm biomass in Indonesia: Thermochemical upgrading and its utilization," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).

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