IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v358y2024ics0306261923019554.html
   My bibliography  Save this article

Ultra-thin vapour chamber based heat dissipation technology for lithium-ion battery

Author

Listed:
  • Yin, Shubin
  • Zhao, Wei
  • Tang, Yong
  • Li, Hongming
  • Huang, Haoyi
  • Ji, Wei
  • Zhang, Shiwei

Abstract

A powerful thermal management scheme is the key to realizing the extremely fast charging of battery electric vehicles. In this scheme, a water-cooled plate is set at the bottom of the battery modules, which has a remarkable heat dissipation ability but increases the temperature difference between the top and bottom of the battery. This temperature difference problem is more obvious during the high-rate charge/discharge process; in particular, in the area of battery tabs, which are usually located far from the cooling plate, heat accumulates, risking thermal runaway. To address this problem, a thermal management method based on an ultrathin vapour chamber (UTVC) is proposed in this paper to improve temperature uniformity and reduce the highest temperature of batteries. According to the number of applied UTVCs, a unilateral UTVC (U-UTVC) and a bilateral UTVC (B-UTVC) cooling approach were presented, the effectiveness of which was verified by a set of thermal performance experiments. The test data show that the temperature differences in the batteries under the U-UTVC and B-UTVC schemes are 39.77% and 73.54% lower than those under the traditional method at a 25 °C ambient temperature and a 1.39C charge rate, respectively. The temperature difference on the battery surface with the B-UTVC scheme is approximately 3 °C at 25 °C and 40 °C ambient temperature.

Suggested Citation

  • Yin, Shubin & Zhao, Wei & Tang, Yong & Li, Hongming & Huang, Haoyi & Ji, Wei & Zhang, Shiwei, 2024. "Ultra-thin vapour chamber based heat dissipation technology for lithium-ion battery," Applied Energy, Elsevier, vol. 358(C).
    • Handle: RePEc:eee:appene:v:358:y:2024:i:c:s0306261923019554
    DOI: 10.1016/j.apenergy.2023.122591
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261923019554
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2023.122591?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhong, Guisheng & Tang, Yong & Ding, Xinrui & Rao, Longshi & Chen, Gong & Tang, Kairui & Yuan, Wei & Li, Zongtao, 2020. "Experimental study of a large-area ultra-thin flat heat pipe for solar collectors under different cooling conditions," Renewable Energy, Elsevier, vol. 149(C), pages 1032-1039.
    2. Jiang, Z.Y. & Qu, Z.G., 2019. "Lithium–ion battery thermal management using heat pipe and phase change material during discharge–charge cycle: A comprehensive numerical study," Applied Energy, Elsevier, vol. 242(C), pages 378-392.
    3. Sohel Murshed, S.M. & Nieto de Castro, C.A., 2017. "A critical review of traditional and emerging techniques and fluids for electronics cooling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 78(C), pages 821-833.
    4. Ren, Ruyang & Zhao, Yaohua & Diao, Yanhua & Liang, Lin, 2022. "Experimental study on preheating thermal management system for lithium-ion battery based on U-shaped micro heat pipe array," Energy, Elsevier, vol. 253(C).
    5. Feng, Xuning & Lu, Languang & Ouyang, Minggao & Li, Jiangqiu & He, Xiangming, 2016. "A 3D thermal runaway propagation model for a large format lithium ion battery module," Energy, Elsevier, vol. 115(P1), pages 194-208.
    6. Jin, L.W. & Lee, P.S. & Kong, X.X. & Fan, Y. & Chou, S.K., 2014. "Ultra-thin minichannel LCP for EV battery thermal management," Applied Energy, Elsevier, vol. 113(C), pages 1786-1794.
    7. Shah, K. & McKee, C. & Chalise, D. & Jain, A., 2016. "Experimental and numerical investigation of core cooling of Li-ion cells using heat pipes," Energy, Elsevier, vol. 113(C), pages 852-860.
    8. Liang, Lin & Zhao, Yaohua & Diao, Yanhua & Ren, Ruyang & Jing, Heran, 2021. "Inclined U-shaped flat microheat pipe array configuration for cooling and heating lithium-ion battery modules in electric vehicles," Energy, Elsevier, vol. 235(C).
    9. Liang, Lin & Zhao, Yaohua & Diao, Yanhua & Ren, Ruyang & Zhu, Tingting & Li, Yan, 2023. "Experimental investigation of preheating performance of lithium-ion battery modules in electric vehicles enhanced by bending flat micro heat pipe array," Applied Energy, Elsevier, vol. 337(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liang, Lin & Zhao, Yaohua & Diao, Yanhua & Ren, Ruyang & Zhu, Tingting & Li, Yan, 2023. "Experimental investigation of preheating performance of lithium-ion battery modules in electric vehicles enhanced by bending flat micro heat pipe array," Applied Energy, Elsevier, vol. 337(C).
    2. Mo, Chongmao & Xie, Jiekai & Zhang, Guoqing & Zou, Zhiyang & Yang, Xiaoqing, 2024. "All-climate battery thermal management system integrating units-assembled phase change material module with forced air convection," Energy, Elsevier, vol. 294(C).
    3. Ren, Ruyang & Diao, Yanhua & Zhao, Yaohua & Liang, Lin, 2023. "Experimental study on top liquid-cooling thermal management system based on Z-shaped micro heat pipe array," Energy, Elsevier, vol. 282(C).
    4. Situ, Wenfu & Zhang, Guoqing & Li, Xinxi & Yang, Xiaoqing & Wei, Chao & Rao, Mumin & Wang, Ziyuan & Wang, Cong & Wu, Weixiong, 2017. "A thermal management system for rectangular LiFePO4 battery module using novel double copper mesh-enhanced phase change material plates," Energy, Elsevier, vol. 141(C), pages 613-623.
    5. Li, Junqiu & Xue, Qiao & Gao, Zhuo & Liu, Zengcheng & Xiao, Yansheng, 2024. "Frequency varying heating strategy for lithium-ion battery rapid preheating under subzero temperature considering the limitation of on-board current," Applied Energy, Elsevier, vol. 365(C).
    6. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    7. Jiang, Z.Y. & Qu, Z.G. & Zhang, J.F. & Rao, Z.H., 2020. "Rapid prediction method for thermal runaway propagation in battery pack based on lumped thermal resistance network and electric circuit analogy," Applied Energy, Elsevier, vol. 268(C).
    8. Guo, Zengjia & Xu, Qidong & Wang, Yang & Zhao, Tianshou & Ni, Meng, 2023. "Battery thermal management system with heat pipe considering battery aging effect," Energy, Elsevier, vol. 263(PE).
    9. Shuwen Zhou & Yuemin Zhao & Shangyuan Gao, 2021. "Analysis of Heat Dissipation and Preheating Module for Vehicle Lithium Iron Phosphate Battery," Energies, MDPI, vol. 14(19), pages 1-25, September.
    10. Raijmakers, L.H.J. & Danilov, D.L. & Eichel, R.-A. & Notten, P.H.L., 2019. "A review on various temperature-indication methods for Li-ion batteries," Applied Energy, Elsevier, vol. 240(C), pages 918-945.
    11. E, Jiaqiang & Yi, Feng & Li, Wenjie & Zhang, Bin & Zuo, Hongyan & Wei, Kexiang & Chen, Jingwei & Zhu, Hong & Zhu, Hao & Deng, Yuanwang, 2021. "Effect analysis on heat dissipation performance enhancement of a lithium-ion-battery pack with heat pipe for central and southern regions in China," Energy, Elsevier, vol. 226(C).
    12. Zhao, Rui & Liu, Jie & Gu, Junjie, 2017. "A comprehensive study on Li-ion battery nail penetrations and the possible solutions," Energy, Elsevier, vol. 123(C), pages 392-401.
    13. Zhang, Xinghui & Li, Zhao & Luo, Lingai & Fan, Yilin & Du, Zhengyu, 2022. "A review on thermal management of lithium-ion batteries for electric vehicles," Energy, Elsevier, vol. 238(PA).
    14. Mohammed, Abubakar Gambo & Elfeky, Karem Elsayed & Wang, Qiuwang, 2022. "Recent advancement and enhanced battery performance using phase change materials based hybrid battery thermal management for electric vehicles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 154(C).
    15. Sun, Li & Sun, Wen & You, Fengqi, 2020. "Core temperature modelling and monitoring of lithium-ion battery in the presence of sensor bias," Applied Energy, Elsevier, vol. 271(C).
    16. Liu, Jiahao & Fan, Yining & Wang, Jinhui & Tao, Changfa & Chen, Mingyi, 2022. "A model-scale experimental and theoretical study on a mineral oil-immersed battery cooling system," Renewable Energy, Elsevier, vol. 201(P1), pages 712-723.
    17. Choon Kit Chan & Chi Hong Chung & Jeyagopi Raman, 2023. "Optimizing Thermal Management System in Electric Vehicle Battery Packs for Sustainable Transportation," Sustainability, MDPI, vol. 15(15), pages 1-14, August.
    18. Ostanek, Jason K. & Li, Weisi & Mukherjee, Partha P. & Crompton, K.R. & Hacker, Christopher, 2020. "Simulating onset and evolution of thermal runaway in Li-ion cells using a coupled thermal and venting model," Applied Energy, Elsevier, vol. 268(C).
    19. Van-Tinh Huynh & Kyoungsik Chang & Sang-Wook Lee, 2023. "Numerical Investigation of the Thermal Performance of a Hybrid Phase Change Material and Forced Air Cooling System for a Three-Cell Lithium-Ion Battery Module," Energies, MDPI, vol. 16(24), pages 1-19, December.
    20. Kumar, Kartik & Sarkar, Jahar & Mondal, Swasti Sundar, 2024. "Analysis of ternary hybrid nanofluid in microchannel-cooled cylindrical Li-ion battery pack using multi-scale multi-domain framework," Applied Energy, Elsevier, vol. 355(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:358:y:2024:i:c:s0306261923019554. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.