IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v17y2024i12p3051-d1419188.html
   My bibliography  Save this article

A Review of Energy-Efficient Technologies and Decarbonating Solutions for Process Heat in the Food Industry

Author

Listed:
  • François Faraldo

    (Civil and Mechanical Engineering Laboratory, University of Rennes, 35000 Rennes, France
    PackGy, Industrial Deeptech Start-Up, 56700 Kervignac, France)

  • Paul Byrne

    (Civil and Mechanical Engineering Laboratory, University of Rennes, 35000 Rennes, France)

Abstract

Heat is involved in many processes in the food industry: drying, dissolving, centrifugation, extraction, cleaning, washing, and cooling. Heat generation encompasses nearly all processes. This review first presents two representative case studies in order to identify which processes rely on the major energy consumption and greenhouse gas (GHG) emissions. Energy-saving and decarbonating potential solutions are explored through a thorough review of technologies employed in refrigeration, heat generation, waste heat recovery, and thermal energy storage. Information from industrial plants is collected to show their performance under real conditions. The replacement of high-GWP (global warming potential) refrigerants by natural fluids in the refrigeration sector acts to lower GHG emissions. Being the greatest consumers, the heat generation technologies are compared using the levelized cost of heat (LCOH). This analysis shows that absorption heat transformers and high-temperature heat pumps are the most interesting technologies from the economic and decarbonation points of view, while waste heat recovery technologies present the shortest payback periods. In all sectors, energy efficiency improvements on components, storage technologies, polygeneration systems, the concept of smart industry, and the penetration of renewable energy sources appear as valuable pathways.

Suggested Citation

  • François Faraldo & Paul Byrne, 2024. "A Review of Energy-Efficient Technologies and Decarbonating Solutions for Process Heat in the Food Industry," Energies, MDPI, vol. 17(12), pages 1-50, June.
    • Handle: RePEc:gam:jeners:v:17:y:2024:i:12:p:3051-:d:1419188
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/17/12/3051/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/17/12/3051/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Bühler, Fabian & Zühlsdorf, Benjamin & Nguyen, Tuong-Van & Elmegaard, Brian, 2019. "A comparative assessment of electrification strategies for industrial sites: Case of milk powder production," Applied Energy, Elsevier, vol. 250(C), pages 1383-1401.
    2. Li, Ming-Jia & Tao, Wen-Quan, 2017. "Review of methodologies and polices for evaluation of energy efficiency in high energy-consuming industry," Applied Energy, Elsevier, vol. 187(C), pages 203-215.
    3. Mateu-Royo, Carlos & Navarro-Esbrí, Joaquín & Mota-Babiloni, Adrián & Molés, Francisco & Amat-Albuixech, Marta, 2019. "Experimental exergy and energy analysis of a novel high-temperature heat pump with scroll compressor for waste heat recovery," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    4. Amine Allouhi, 2023. "Latent Thermal Energy Storage for Solar Industrial Drying Applications," Sustainability, MDPI, vol. 15(17), pages 1-18, September.
    5. Arpagaus, Cordin & Bless, Frédéric & Uhlmann, Michael & Schiffmann, Jürg & Bertsch, Stefan S., 2018. "High temperature heat pumps: Market overview, state of the art, research status, refrigerants, and application potentials," Energy, Elsevier, vol. 152(C), pages 985-1010.
    6. Brückner, Sarah & Liu, Selina & Miró, Laia & Radspieler, Michael & Cabeza, Luisa F. & Lävemann, Eberhard, 2015. "Industrial waste heat recovery technologies: An economic analysis of heat transformation technologies," Applied Energy, Elsevier, vol. 151(C), pages 157-167.
    7. Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Philipp, Matthias & Peesel, Ron-Hendrik, 2018. "Process and utility systems integration and optimisation for ultra-low energy milk powder production," Energy, Elsevier, vol. 146(C), pages 67-81.
    8. Masera, Kemal & Tannous, Hadi & Stojceska, Valentina & Tassou, Savvas, 2023. "An investigation of the recent advances of the integration of solar thermal energy systems to the dairy processes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 172(C).
    9. Freschi, F. & Giaccone, L. & Lazzeroni, P. & Repetto, M., 2013. "Economic and environmental analysis of a trigeneration system for food-industry: A case study," Applied Energy, Elsevier, vol. 107(C), pages 157-172.
    10. Luberti, Mauro & Gowans, Robert & Finn, Patrick & Santori, Giulio, 2022. "An estimate of the ultralow waste heat available in the European Union," Energy, Elsevier, vol. 238(PC).
    11. Esmanur Uçal & Hasan Yildizhan & Arman Ameen & Zafer Erbay, 2023. "Assessment of Whole Milk Powder Production by a Cumulative Exergy Consumption Approach," Sustainability, MDPI, vol. 15(4), pages 1-15, February.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ron-Hendrik Hechelmann & Jan-Peter Seevers & Alexander Otte & Jan Sponer & Matthias Stark, 2020. "Renewable Energy Integration for Steam Supply of Industrial Processes—A Food Processing Case Study," Energies, MDPI, vol. 13(10), pages 1-20, May.
    2. Schlosser, F. & Jesper, M. & Vogelsang, J. & Walmsley, T.G. & Arpagaus, C. & Hesselbach, J., 2020. "Large-scale heat pumps: Applications, performance, economic feasibility and industrial integration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    3. Mateu-Royo, Carlos & Navarro-Esbrí, Joaquín & Mota-Babiloni, Adrián & Molés, Francisco & Amat-Albuixech, Marta, 2019. "Experimental exergy and energy analysis of a novel high-temperature heat pump with scroll compressor for waste heat recovery," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    4. Lincoln, Benjamin James & Kong, Lana & Pineda, Alyssa Mae & Walmsley, Timothy Gordon, 2022. "Process integration and electrification for efficient milk evaporation systems," Energy, Elsevier, vol. 258(C).
    5. Lin, Yuancheng & Chong, Chin Hao & Ma, Linwei & Li, Zheng & Ni, Weidou, 2022. "Quantification of waste heat potential in China: A top-down Societal Waste Heat Accounting Model," Energy, Elsevier, vol. 261(PB).
    6. Tomc, Urban & Nosan, Simon & Vidrih, Boris & Bogić, Simon & Navickaite, Kristina & Vozel, Katja & Bobič, Miha & Kitanovski, Andrej, 2024. "Small demonstrator of a thermoelectric heat-pump booster for an ultra-low-temperature district-heating substation," Applied Energy, Elsevier, vol. 361(C).
    7. Jian Sun & Yinwu Wang & Yu Qin & Guoshun Wang & Ran Liu & Yongping Yang, 2023. "A Review of Super-High-Temperature Heat Pumps over 100 °C," Energies, MDPI, vol. 16(12), pages 1-18, June.
    8. Cui, Chengtian & Qi, Meng & Zhang, Xiaodong & Sun, Jinsheng & Li, Qing & Kiss, Anton A. & Wong, David Shan-Hill & Masuku, Cornelius M. & Lee, Moonyong, 2024. "Electrification of distillation for decarbonization: An overview and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    9. Bühler, Fabian & Zühlsdorf, Benjamin & Nguyen, Tuong-Van & Elmegaard, Brian, 2019. "A comparative assessment of electrification strategies for industrial sites: Case of milk powder production," Applied Energy, Elsevier, vol. 250(C), pages 1383-1401.
    10. Timothy Gordon Walmsley & Benjamin James Lincoln & Roger Padullés & Donald John Cleland, 2024. "Advancing Industrial Process Electrification and Heat Pump Integration with New Exergy Pinch Analysis Targeting Techniques," Energies, MDPI, vol. 17(12), pages 1-18, June.
    11. Pili, R. & García Martínez, L. & Wieland, C. & Spliethoff, H., 2020. "Techno-economic potential of waste heat recovery from German energy-intensive industry with Organic Rankine Cycle technology," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    12. Liu, Changchun & Han, Wei & Xue, Xiaodong, 2022. "Experimental investigation of a high-temperature heat pump for industrial steam production," Applied Energy, Elsevier, vol. 312(C).
    13. Paul Christodoulides & Christakis Christou & Georgios A. Florides, 2024. "Ground Source Heat Pumps in Buildings Revisited and Prospects," Energies, MDPI, vol. 17(13), pages 1-36, July.
    14. Hemin Hu & Tao Wang & Fan Zhang & Bing Zhang & Jian Qi, 2024. "Matching Characteristics of Refrigerant and Operating Parameters in Large Temperature Variation Heat Pump," Energies, MDPI, vol. 17(14), pages 1-24, July.
    15. Elias Vieren & Toon Demeester & Wim Beyne & Chiara Magni & Hamed Abedini & Cordin Arpagaus & Stefan Bertsch & Alessia Arteconi & Michel De Paepe & Steven Lecompte, 2023. "The Potential of Vapor Compression Heat Pumps Supplying Process Heat between 100 and 200 °C in the Chemical Industry," Energies, MDPI, vol. 16(18), pages 1-28, September.
    16. Feng, Chunyu & Guo, Cong & Chen, Junbin & Tan, Sicong & Jiang, Yuyan, 2024. "Thermodynamic analysis of a dual-pressure evaporation high-temperature heat pump with low GWP zeotropic mixtures for steam generation," Energy, Elsevier, vol. 294(C).
    17. Vojtěch Turek & Bohuslav Kilkovský & Ján Daxner & Dominika Babička Fialová & Zdeněk Jegla, 2024. "Industrial Waste Heat Utilization in the European Union—An Engineering-Centric Review," Energies, MDPI, vol. 17(9), pages 1-27, April.
    18. Legorburu, Gabriel & Smith, Amanda D., 2018. "Energy modeling framework for optimizing heat recovery in a seasonal food processing facility," Applied Energy, Elsevier, vol. 229(C), pages 151-162.
    19. Dai, Baomin & Feng, Yining & Liu, Shengchun & Yao, Xiaole & Zhang, Jianing & Wang, Bowen & Wang, Dabiao, 2023. "Dual pressure condensation heating high temperature heat pump using eco-friendly working fluid mixtures for industrial heating processes: 4E analysis," Energy, Elsevier, vol. 283(C).
    20. Du, Kun & Calautit, John & Eames, Philip & Wu, Yupeng, 2021. "A state-of-the-art review of the application of phase change materials (PCM) in Mobilized-Thermal Energy Storage (M-TES) for recovering low-temperature industrial waste heat (IWH) for distributed heat," Renewable Energy, Elsevier, vol. 168(C), pages 1040-1057.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:17:y:2024:i:12:p:3051-:d:1419188. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.