IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v16y2023i18p6473-d1235361.html
   My bibliography  Save this article

The Potential of Vapor Compression Heat Pumps Supplying Process Heat between 100 and 200 °C in the Chemical Industry

Author

Listed:
  • Elias Vieren

    (Department of Electromechanical, Systems and Metal Engineering, Ghent University, Sint-Pietersnieuwstraat 41, 9000 Gent, Belgium)

  • Toon Demeester

    (Department of Electromechanical, Systems and Metal Engineering, Ghent University, Sint-Pietersnieuwstraat 41, 9000 Gent, Belgium)

  • Wim Beyne

    (Department of Electromechanical, Systems and Metal Engineering, Ghent University, Sint-Pietersnieuwstraat 41, 9000 Gent, Belgium)

  • Chiara Magni

    (Department of Mechanical Engineering, KU Leuven, 3000 Leuven, Belgium
    EnergyVille, 3600 Genk, Belgium)

  • Hamed Abedini

    (Department of Mechanical Engineering, KU Leuven, 3000 Leuven, Belgium
    EnergyVille, 3600 Genk, Belgium)

  • Cordin Arpagaus

    (Institute for Energy Systems, OST Eastern Switzerland University of Applied Sciences, Werdenbergstrasse 4, 9471 Buchs, Switzerland)

  • Stefan Bertsch

    (Institute for Energy Systems, OST Eastern Switzerland University of Applied Sciences, Werdenbergstrasse 4, 9471 Buchs, Switzerland)

  • Alessia Arteconi

    (Department of Mechanical Engineering, KU Leuven, 3000 Leuven, Belgium
    EnergyVille, 3600 Genk, Belgium
    Dipartimento di Ingegneria Industriale e Scienze Matematiche, Università Politecnica delle Marche, 60131 Ancona, Italy)

  • Michel De Paepe

    (Department of Electromechanical, Systems and Metal Engineering, Ghent University, Sint-Pietersnieuwstraat 41, 9000 Gent, Belgium
    Flanders Make Core lab EEDT-MP, 3920 Leuven, Belgium)

  • Steven Lecompte

    (Department of Electromechanical, Systems and Metal Engineering, Ghent University, Sint-Pietersnieuwstraat 41, 9000 Gent, Belgium
    Flanders Make Core lab EEDT-MP, 3920 Leuven, Belgium)

Abstract

The supply of process heat in the chemical industry is dominated by fossil fuel combustion. Heat with temperatures up to 200 °C could, however, be supplied by vapor compression heat pumps (VCHPs), allowing for efficient electrification. However, there are still several barriers that need to be overcome before they can be widely implemented. In this work VCHPs are thermodynamically compared to heat-driven heat pumps and heat transformers, exploiting the potential of VCHPs. Moreover, steam production, distillation and drying are found to be of primary interest within the chemical industry, and potential integration points are presented and discussed for these applications. Finally, a financial analysis is performed based on a steam production and a superheated steam drying case study. The analysis calculates the levelized cost of heat (LCOH) of a VCHP, heat transformer, natural gas boiler and electric boiler. Furthermore, a sensitivity analysis of the LCOH to the annual operating hours, carbon pricing and waste heat availability is presented. Generally, when no emissions trading scheme (ETS) is applied, both the VCHP and a combination of a heat transformer with auxiliary natural gas boiler appeared as the most optimal solutions, depending on the energy prices. Due to the limited utilization of waste heat by the heat transformer, an auxiliary natural gas or electric boiler is essential to fully meet the required heating load. When an ETS is being applied the VCHP generally appeared to be most financially attractive technology for both the case studies.

Suggested Citation

  • Elias Vieren & Toon Demeester & Wim Beyne & Chiara Magni & Hamed Abedini & Cordin Arpagaus & Stefan Bertsch & Alessia Arteconi & Michel De Paepe & Steven Lecompte, 2023. "The Potential of Vapor Compression Heat Pumps Supplying Process Heat between 100 and 200 °C in the Chemical Industry," Energies, MDPI, vol. 16(18), pages 1-28, September.
    • Handle: RePEc:gam:jeners:v:16:y:2023:i:18:p:6473-:d:1235361
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/16/18/6473/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/16/18/6473/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Walraven, Daniël & Laenen, Ben & D’haeseleer, William, 2015. "Minimizing the levelized cost of electricity production from low-temperature geothermal heat sources with ORCs: Water or air cooled?," Applied Energy, Elsevier, vol. 142(C), pages 144-153.
    2. Egenhofer, Christian, 2007. "The Making of the EU Emissions Trading Scheme:: Status, Prospects and Implications for Business," European Management Journal, Elsevier, vol. 25(6), pages 453-463, December.
    3. Wu, Wei & Wang, Baolong & Shi, Wenxing & Li, Xianting, 2014. "Absorption heating technologies: A review and perspective," Applied Energy, Elsevier, vol. 130(C), pages 51-71.
    4. Kiss, Anton A. & Flores Landaeta, Servando J. & Infante Ferreira, Carlos A., 2012. "Towards energy efficient distillation technologies – Making the right choice," Energy, Elsevier, vol. 47(1), pages 531-542.
    5. Pensini, Alessandro & Rasmussen, Claus N. & Kempton, Willett, 2014. "Economic analysis of using excess renewable electricity to displace heating fuels," Applied Energy, Elsevier, vol. 131(C), pages 530-543.
    6. Bergamini, Riccardo & Jensen, Jonas Kjær & Elmegaard, Brian, 2019. "Thermodynamic competitiveness of high temperature vapor compression heat pumps for boiler substitution," Energy, Elsevier, vol. 182(C), pages 110-121.
    7. Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Deng, Na & Cao, Feng & Wang, Chi-Chuan, 2022. "A review and perspective on industry high-temperature heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    8. Arpagaus, Cordin & Bless, Frédéric & Uhlmann, Michael & Schiffmann, Jürg & Bertsch, Stefan S., 2018. "High temperature heat pumps: Market overview, state of the art, research status, refrigerants, and application potentials," Energy, Elsevier, vol. 152(C), pages 985-1010.
    9. Brückner, Sarah & Liu, Selina & Miró, Laia & Radspieler, Michael & Cabeza, Luisa F. & Lävemann, Eberhard, 2015. "Industrial waste heat recovery technologies: An economic analysis of heat transformation technologies," Applied Energy, Elsevier, vol. 151(C), pages 157-167.
    10. Kazemi, Abolghasem & Mehrabani-Zeinabad, Arjomand & Beheshti, Masoud, 2018. "Recently developed heat pump assisted distillation configurations: A comparative study," Applied Energy, Elsevier, vol. 211(C), pages 1261-1281.
    11. Pinheiro, Joana M. & Salústio, Sérgio & Rocha, João & Valente, Anabela A. & Silva, Carlos M., 2020. "Adsorption heat pumps for heating applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 119(C).
    12. Akhtari, Mohammad Reza & Shayegh, Iman & Karimi, Nader, 2020. "Techno-economic assessment and optimization of a hybrid renewable earth - air heat exchanger coupled with electric boiler, hydrogen, wind and PV configurations," Renewable Energy, Elsevier, vol. 148(C), pages 839-851.
    13. Bamigbetan, Opeyemi & Eikevik, Trygve Magne & Nekså, Petter & Bantle, Michael & Schlemminger, Christian, 2019. "Experimental investigation of a prototype R-600 compressor for high temperature heat pump," Energy, Elsevier, vol. 169(C), pages 730-738.
    14. Le, Van Long & Kheiri, Abdelhamid & Feidt, Michel & Pelloux-Prayer, Sandrine, 2014. "Thermodynamic and economic optimizations of a waste heat to power plant driven by a subcritical ORC (Organic Rankine Cycle) using pure or zeotropic working fluid," Energy, Elsevier, vol. 78(C), pages 622-638.
    15. John M. DeCicco & Danielle Yuqiao Liu & Joonghyeok Heo & Rashmi Krishnan & Angelika Kurthen & Louise Wang, 2016. "Carbon balance effects of U.S. biofuel production and use," Climatic Change, Springer, vol. 138(3), pages 667-680, October.
    16. Fu, Lin & Li, Yonghong & Wu, Yanting & Wang, Xiaoyin & Jiang, Yi, 2021. "Low carbon district heating in China in 2025- a district heating mode with low grade waste heat as heat source," Energy, Elsevier, vol. 230(C).
    17. Ziemele, Jelena & Dace, Elina, 2022. "An analytical framework for assessing the integration of the waste heat into a district heating system: Case of the city of Riga," Energy, Elsevier, vol. 254(PB).
    18. Wu, Di & Hu, Bin & Wang, R.Z., 2021. "Vapor compression heat pumps with pure Low-GWP refrigerants," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    19. Meyers, Steven & Schmitt, Bastian & Chester-Jones, Mae & Sturm, Barbara, 2016. "Energy efficiency, carbon emissions, and measures towards their improvement in the food and beverage sector for six European countries," Energy, Elsevier, vol. 104(C), pages 266-283.
    20. You, Xinqiang & Rodriguez-Donis, Ivonne & Gerbaud, Vincent, 2016. "Reducing process cost and CO2 emissions for extractive distillation by double-effect heat integration and mechanical heat pump," Applied Energy, Elsevier, vol. 166(C), pages 128-140.
    21. Zhang, Jing & Zhang, Hong-Hu & He, Ya-Ling & Tao, Wen-Quan, 2016. "A comprehensive review on advances and applications of industrial heat pumps based on the practices in China," Applied Energy, Elsevier, vol. 178(C), pages 800-825.
    22. Clausen, Lasse R. & Elmegaard, Brian & Ahrenfeldt, Jesper & Henriksen, Ulrik, 2011. "Thermodynamic analysis of small-scale dimethyl ether (DME) and methanol plants based on the efficient two-stage gasifier," Energy, Elsevier, vol. 36(10), pages 5805-5814.
    23. Chau, J. & Sowlati, T. & Sokhansanj, S. & Preto, F. & Melin, S. & Bi, X., 2009. "Techno-economic analysis of wood biomass boilers for the greenhouse industry," Applied Energy, Elsevier, vol. 86(3), pages 364-371, March.
    24. van de Bor, D.M. & Infante Ferreira, C.A., 2013. "Quick selection of industrial heat pump types including the impact of thermodynamic losses," Energy, Elsevier, vol. 53(C), pages 312-322.
    25. Kiss, Anton A. & Smith, Robin, 2020. "Rethinking energy use in distillation processes for a more sustainable chemical industry," Energy, Elsevier, vol. 203(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Alessio Ciambellotti & Guido Francesco Frate & Andrea Baccioli & Umberto Desideri, 2024. "High-Temperature Heat Pumps for Electrification and Cost-Effective Decarbonization in the Tissue Paper Industry," Energies, MDPI, vol. 17(17), pages 1-23, August.
    2. Hemin Hu & Tao Wang & Fan Zhang & Bing Zhang & Jian Qi, 2024. "Matching Characteristics of Refrigerant and Operating Parameters in Large Temperature Variation Heat Pump," Energies, MDPI, vol. 17(14), pages 1-24, July.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Cui, Chengtian & Qi, Meng & Zhang, Xiaodong & Sun, Jinsheng & Li, Qing & Kiss, Anton A. & Wong, David Shan-Hill & Masuku, Cornelius M. & Lee, Moonyong, 2024. "Electrification of distillation for decarbonization: An overview and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    2. Marina, A. & Spoelstra, S. & Zondag, H.A. & Wemmers, A.K., 2021. "An estimation of the European industrial heat pump market potential," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    3. Schlosser, F. & Jesper, M. & Vogelsang, J. & Walmsley, T.G. & Arpagaus, C. & Hesselbach, J., 2020. "Large-scale heat pumps: Applications, performance, economic feasibility and industrial integration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    4. Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Deng, Na & Cao, Feng & Wang, Chi-Chuan, 2022. "A review and perspective on industry high-temperature heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    5. Adamson, Keri-Marie & Walmsley, Timothy Gordon & Carson, James K. & Chen, Qun & Schlosser, Florian & Kong, Lana & Cleland, Donald John, 2022. "High-temperature and transcritical heat pump cycles and advancements: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    6. Mateu-Royo, Carlos & Navarro-Esbrí, Joaquín & Mota-Babiloni, Adrián & Molés, Francisco & Amat-Albuixech, Marta, 2019. "Experimental exergy and energy analysis of a novel high-temperature heat pump with scroll compressor for waste heat recovery," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    7. Gómez-Hernández, J. & Grimes, R. & Briongos, J.V. & Marugán-Cruz, C. & Santana, D., 2023. "Carbon dioxide and acetone mixtures as refrigerants for industry heat pumps to supply temperature in the range 150–220 oC," Energy, Elsevier, vol. 269(C).
    8. Tomc, Urban & Nosan, Simon & Vidrih, Boris & Bogić, Simon & Navickaite, Kristina & Vozel, Katja & Bobič, Miha & Kitanovski, Andrej, 2024. "Small demonstrator of a thermoelectric heat-pump booster for an ultra-low-temperature district-heating substation," Applied Energy, Elsevier, vol. 361(C).
    9. Sadi, Meisam & Alsagri, Ali Sulaiman & Rahbari, Hamid Reza & Khosravi, Soheil & Arabkoohsar, Ahmad, 2024. "Thermal energy demand decarbonization for the industrial sector via an innovative solar combined technology," Energy, Elsevier, vol. 292(C).
    10. Yecid Muñoz-Maldonado & Edgar Correa-Quintana & Adalberto Ospino-Castro, 2023. "Electrification of Industrial Processes as an Alternative to Replace Conventional Thermal Power Sources," Energies, MDPI, vol. 16(19), pages 1-20, September.
    11. Uusitalo, Antti & Turunen-Saaresti, Teemu & Honkatukia, Juha & Tiainen, Jonna & Jaatinen-Värri, Ahti, 2020. "Numerical analysis of working fluids for large scale centrifugal compressor driven cascade heat pumps upgrading waste heat," Applied Energy, Elsevier, vol. 269(C).
    12. Wu, Di & Jiang, Jiatong & Hu, Bin & Wang, R.Z., 2020. "Experimental investigation on the performance of a very high temperature heat pump with water refrigerant," Energy, Elsevier, vol. 190(C).
    13. Guillermo Martínez-Rodríguez & Cristobal Díaz-de-León & Amanda L. Fuentes-Silva & Juan-Carlos Baltazar & Rafael García-Gutiérrez, 2023. "Detailed Thermo-Economic Assessment of a Heat Pump for Industrial Applications," Energies, MDPI, vol. 16(6), pages 1-12, March.
    14. Zou, Lingeng & Liu, Ye & Yu, Mengqi & Yu, Jianlin, 2023. "A review of solar assisted heat pump technology for drying applications," Energy, Elsevier, vol. 283(C).
    15. Feng, Chunyu & Guo, Cong & Chen, Junbin & Tan, Sicong & Jiang, Yuyan, 2024. "Thermodynamic analysis of a dual-pressure evaporation high-temperature heat pump with low GWP zeotropic mixtures for steam generation," Energy, Elsevier, vol. 294(C).
    16. Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Liu, Hua & Zhang, Zhiping & Wu, Yongqiang & Yue, Qingxue & Zhang, Ying, 2024. "Film condensation experiments of R1233zd(E) over horizontal tubes and high-temperature condensation predictions for high-temperature heat pump," Energy, Elsevier, vol. 300(C).
    17. Liu, Hua & Zhao, Baiyang & Zhang, Zhiping & Li, Hongbo & Hu, Bin & Wang, R.Z., 2020. "Experimental validation of an advanced heat pump system with high-efficiency centrifugal compressor," Energy, Elsevier, vol. 213(C).
    18. Modla, G. & Lang, P., 2013. "Heat pump systems with mechanical compression for batch distillation," Energy, Elsevier, vol. 62(C), pages 403-417.
    19. Dong, Yixiu & Yan, Hongzhi & Wang, Ruzhu, 2024. "Significant thermal upgrade via cascade high temperature heat pump with low GWP working fluids," Renewable and Sustainable Energy Reviews, Elsevier, vol. 190(PA).
    20. Jesper, Mateo & Schlosser, Florian & Pag, Felix & Walmsley, Timothy Gordon & Schmitt, Bastian & Vajen, Klaus, 2021. "Large-scale heat pumps: Uptake and performance modelling of market-available devices," Renewable and Sustainable Energy Reviews, Elsevier, vol. 137(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:16:y:2023:i:18:p:6473-:d:1235361. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.