IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v232y2024ics0960148124011625.html
   My bibliography  Save this article

Experimental investigation and industrial application of a cascade air-source high temperature heat pump

Author

Listed:
  • Wu, Di
  • Jiang, Jiatong
  • Hu, Bin
  • Wang, R.Z.
  • Sun, Yan

Abstract

For industrial thermal scenarios where there is no waste heat to recycle, the Air-source High Temperature Heat Pump (ASHTHP) is the only choice to replace the traditional industrial boiler and decrease energy consumption. A cascade ASHTHP has been designed and developed to support 125 °C hot water, which utilizes R410A and R245fa as working mediums. It is not only theoretically simulated and experimentally investigated, but also applied in an electroplating factory in Ningbo, China to provide 120 °C hot water. When the ambient temperature is 20 °C and the output temperature is 125 °C, the experimental heating capacity of the unit is 121.5 kW with a COP of 1.71. During the experimental investigation, the heating capacity attenuation remains within 19.25 %. Through the comparison and verification of the experimental data, the system simulation results have high accuracy with the error controlled within 5 %. When used in the electroplating factory to provide hot water at 120 °C, the cascade ASHTHP units can provide a heating capacity of 480 kW with a COP of 1.8 at the ambient temperature of around 25 °C, which results in annual savings of approximately $123,200 and a payback period of 1.65 years.

Suggested Citation

  • Wu, Di & Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Sun, Yan, 2024. "Experimental investigation and industrial application of a cascade air-source high temperature heat pump," Renewable Energy, Elsevier, vol. 232(C).
    • Handle: RePEc:eee:renene:v:232:y:2024:i:c:s0960148124011625
    DOI: 10.1016/j.renene.2024.121094
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0960148124011625
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.renene.2024.121094?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Arpagaus, Cordin & Bless, Frédéric & Uhlmann, Michael & Schiffmann, Jürg & Bertsch, Stefan S., 2018. "High temperature heat pumps: Market overview, state of the art, research status, refrigerants, and application potentials," Energy, Elsevier, vol. 152(C), pages 985-1010.
    2. Wu, Di & Hu, Bin & Wang, R.Z., 2021. "Vapor compression heat pumps with pure Low-GWP refrigerants," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    3. Xu, Liangfeng & Li, Enteng & Xu, Yingjie & Mao, Ning & Shen, Xi & Wang, Xinlei, 2020. "An experimental energy performance investigation and economic analysis on a cascade heat pump for high-temperature water in cold region," Renewable Energy, Elsevier, vol. 152(C), pages 674-683.
    4. Hu, Bin & Yan, Hongzhi & Wang, R.Z., 2019. "Modeling and simulation of a falling film evaporator for a water vapor heat pump system," Applied Energy, Elsevier, vol. 255(C).
    5. Jouhara, Hussam & Żabnieńska-Góra, Alina & Delpech, Bertrand & Olabi, Valentina & El Samad, Tala & Sayma, Abdulnaser, 2024. "High-temperature heat pumps: Fundamentals, modelling approaches and applications," Energy, Elsevier, vol. 303(C).
    6. Bamigbetan, Opeyemi & Eikevik, Trygve Magne & Nekså, Petter & Bantle, Michael & Schlemminger, Christian, 2019. "Experimental investigation of a prototype R-600 compressor for high temperature heat pump," Energy, Elsevier, vol. 169(C), pages 730-738.
    7. Carroll, P. & Chesser, M. & Lyons, P., 2020. "Air Source Heat Pumps field studies: A systematic literature review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 134(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jiang, Jiatong & Hu, Bin & Wang, R.Z. & Deng, Na & Cao, Feng & Wang, Chi-Chuan, 2022. "A review and perspective on industry high-temperature heat pumps," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    2. Elias Vieren & Toon Demeester & Wim Beyne & Chiara Magni & Hamed Abedini & Cordin Arpagaus & Stefan Bertsch & Alessia Arteconi & Michel De Paepe & Steven Lecompte, 2023. "The Potential of Vapor Compression Heat Pumps Supplying Process Heat between 100 and 200 °C in the Chemical Industry," Energies, MDPI, vol. 16(18), pages 1-28, September.
    3. Zou, Lingeng & Liu, Ye & Yu, Mengqi & Yu, Jianlin, 2023. "A review of solar assisted heat pump technology for drying applications," Energy, Elsevier, vol. 283(C).
    4. Albà, C.G. & Alkhatib, I.I.I. & Llovell, F. & Vega, L.F., 2023. "Hunting sustainable refrigerants fulfilling technical, environmental, safety and economic requirements," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    5. Tomc, Urban & Nosan, Simon & Vidrih, Boris & Bogić, Simon & Navickaite, Kristina & Vozel, Katja & Bobič, Miha & Kitanovski, Andrej, 2024. "Small demonstrator of a thermoelectric heat-pump booster for an ultra-low-temperature district-heating substation," Applied Energy, Elsevier, vol. 361(C).
    6. Uusitalo, Antti & Turunen-Saaresti, Teemu & Honkatukia, Juha & Tiainen, Jonna & Jaatinen-Värri, Ahti, 2020. "Numerical analysis of working fluids for large scale centrifugal compressor driven cascade heat pumps upgrading waste heat," Applied Energy, Elsevier, vol. 269(C).
    7. Wu, Di & Hu, Bin & Wang, R.Z. & Fan, Haibin & Wang, Rujin, 2020. "The performance comparison of high temperature heat pump among R718 and other refrigerants," Renewable Energy, Elsevier, vol. 154(C), pages 715-722.
    8. Dai, Baomin & Liu, Xiao & Liu, Shengchun & Wang, Dabiao & Meng, Chenyang & Wang, Qi & Song, Yifan & Zou, Tonghua, 2022. "Life cycle performance evaluation of cascade-heating high temperature heat pump system for waste heat utilization: Energy consumption, emissions and financial analyses," Energy, Elsevier, vol. 261(PB).
    9. Adamson, Keri-Marie & Walmsley, Timothy Gordon & Carson, James K. & Chen, Qun & Schlosser, Florian & Kong, Lana & Cleland, Donald John, 2022. "High-temperature and transcritical heat pump cycles and advancements: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    10. Wu, Zhangxiang & Wang, Xiaoyan & Sha, Li & Li, Xiaoqiong & Yang, Xiaochen & Ma, Xuelian & Zhang, Yufeng, 2021. "Performance analysis and multi-objective optimization of the high-temperature cascade heat pump system," Energy, Elsevier, vol. 223(C).
    11. Feng, Chunyu & Guo, Cong & Chen, Junbin & Tan, Sicong & Jiang, Yuyan, 2024. "Thermodynamic analysis of a dual-pressure evaporation high-temperature heat pump with low GWP zeotropic mixtures for steam generation," Energy, Elsevier, vol. 294(C).
    12. Giménez-Prades, P. & Navarro-Esbrí, J. & Arpagaus, C. & Fernández-Moreno, A. & Mota-Babiloni, A., 2022. "Novel molecules as working fluids for refrigeration, heat pump and organic Rankine cycle systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).
    13. Zhang, Xi & Hu, Bin & Wang, Ruzhu & Xu, Zhenyuan, 2024. "Performance enhancement of hybrid absorption-compression heat pump via internal heat recovery," Energy, Elsevier, vol. 286(C).
    14. Mateu-Royo, Carlos & Navarro-Esbrí, Joaquín & Mota-Babiloni, Adrián & Molés, Francisco & Amat-Albuixech, Marta, 2019. "Experimental exergy and energy analysis of a novel high-temperature heat pump with scroll compressor for waste heat recovery," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    15. Gómez-Hernández, J. & Grimes, R. & Briongos, J.V. & Marugán-Cruz, C. & Santana, D., 2023. "Carbon dioxide and acetone mixtures as refrigerants for industry heat pumps to supply temperature in the range 150–220 oC," Energy, Elsevier, vol. 269(C).
    16. Wu, Di & Hu, Bin & Wang, R.Z., 2021. "Vapor compression heat pumps with pure Low-GWP refrigerants," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    17. Wu, Di & Jiang, Jiatong & Hu, Bin & Wang, R.Z., 2020. "Experimental investigation on the performance of a very high temperature heat pump with water refrigerant," Energy, Elsevier, vol. 190(C).
    18. Guillermo Martínez-Rodríguez & Cristobal Díaz-de-León & Amanda L. Fuentes-Silva & Juan-Carlos Baltazar & Rafael García-Gutiérrez, 2023. "Detailed Thermo-Economic Assessment of a Heat Pump for Industrial Applications," Energies, MDPI, vol. 16(6), pages 1-12, March.
    19. Wu, Jinxing & Sun, Shoujun & Song, Qinglu & Sun, Dandan & Wang, Dechang & Li, Jiaxu, 2023. "Energy, exergy, exergoeconomic and environmental (4E) analysis of cascade heat pump, recuperative heat pump and carbon dioxide heat pump with different temperature lifts," Renewable Energy, Elsevier, vol. 207(C), pages 407-421.
    20. Andrea Zini & Luca Socci & Guglielmo Vaccaro & Andrea Rocchetti & Lorenzo Talluri, 2024. "Working Fluid Selection for High-Temperature Heat Pumps: A Comprehensive Evaluation," Energies, MDPI, vol. 17(7), pages 1-24, March.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:232:y:2024:i:c:s0960148124011625. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.