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Entrained Flow Plasma Gasification of Sewage Sludge–Proof-of-Concept and Fate of Inorganics

Author

Listed:
  • Vishwajeet

    (Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Halina Pawlak-Kruczek

    (Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Marcin Baranowski

    (Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Michał Czerep

    (Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Artur Chorążyczewski

    (Department of Automatic Control, Faculty of Electronics, Mechatronics and Control Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Krystian Krochmalny

    (Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Michał Ostrycharczyk

    (Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Paweł Ziółkowski

    (Faculty of Mechanical Engineering and Ship Technology, Institute of Energy, Gdańsk University of Technology, 80-233 Gdańsk, Poland)

  • Paweł Madejski

    (Department of Power Systems and Environmental Protection Facilities, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, 30-059 Kraków, Poland)

  • Tadeusz Mączka

    (Institute of Power Systems Automation, 51-618 Wrocław, Poland)

  • Amit Arora

    (Department of Chemical Engineering, Shaheed Bhagat Singh State University, Ferozepur 152004, Punjab, India)

  • Tomasz Hardy

    (Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Lukasz Niedzwiecki

    (Department of Energy Conversion Engineering, Faculty of Mechanical and Power Engineering, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Janusz Badur

    (Energy Conversion Department, Institute of Fluid Flow Machinery, Polish Academy of Sciences, 80-231 Gdańsk, Poland)

  • Dariusz Mikielewicz

    (Faculty of Mechanical Engineering and Ship Technology, Institute of Energy, Gdańsk University of Technology, 80-233 Gdańsk, Poland)

Abstract

Sewage sludge is a residue of wastewater processing that is biologically active and consists of water, organic matter, including dead and living pathogens, polycyclic aromatic hydrocarbons, and heavy metals, as well as organic and inorganic pollutants. Landfilling is on the decline, giving way to more environmentally friendly utilisation routes. This paper presents the results of a two-stage gasification–vitrification system, using a prototype-entrained flow plasma-assisted gasification reactor along with ex situ plasma vitrification. The results show that the use of plasma has a considerable influence on the quality of gas, with a higher heating value of dry gas exceeding 7.5 MJ/m N 3 , excluding nitrogen dilution. However, dilution from plasma gases becomes the main problem, giving a lower heating value of dry gas with the highest value being 5.36 MJ/m N 3 when dilution by nitrogen from plasma torches is taken into account. An analysis of the residues showed a very low leaching inclination of ex-situ vitrified residues. This suggests that such a system could be used to avoid the problem of landfilling significant amounts of ash from sewage sludge incineration by turning inorganic residues into a by-product that has potential use as a construction aggregate.

Suggested Citation

  • Vishwajeet & Halina Pawlak-Kruczek & Marcin Baranowski & Michał Czerep & Artur Chorążyczewski & Krystian Krochmalny & Michał Ostrycharczyk & Paweł Ziółkowski & Paweł Madejski & Tadeusz Mączka & Amit A, 2022. "Entrained Flow Plasma Gasification of Sewage Sludge–Proof-of-Concept and Fate of Inorganics," Energies, MDPI, vol. 15(5), pages 1-14, March.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:5:p:1948-:d:766038
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    References listed on IDEAS

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    3. Alberto Carotenuto & Simona Di Fraia & Nicola Massarotti & Szymon Sobek & M. Rakib Uddin & Laura Vanoli & Sebastian Werle, 2023. "Sewage Sludge Gasification Process Optimization for Combined Heat and Power Generation," Energies, MDPI, vol. 16(12), pages 1-22, June.
    4. Sikarwar, Vineet Singh & Mašláni, Alan & Van Oost, Guido & Fathi, Jafar & Hlína, Michal & Mates, Tomáš & Pohořelý, Michael & Jeremiáš, Michal, 2024. "Integration of thermal plasma with CCUS to valorize sewage sludge," Energy, Elsevier, vol. 288(C).
    5. Małgorzata Sieradzka & Agata Mlonka-Mędrala & Izabela Kalemba-Rec & Markus Reinmöller & Felix Küster & Wojciech Kalawa & Aneta Magdziarz, 2022. "Evaluation of Physical and Chemical Properties of Residue from Gasification of Biomass Wastes," Energies, MDPI, vol. 15(10), pages 1-19, May.
    6. Ziółkowski, Paweł & Stasiak, Kamil & Amiri, Milad & Mikielewicz, Dariusz, 2023. "Negative carbon dioxide gas power plant integrated with gasification of sewage sludge," Energy, Elsevier, vol. 262(PB).

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