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Novel Concept of an Installation for Sustainable Thermal Utilization of Sewage Sludge

Author

Listed:
  • Wilhelm Jan Tic

    (Department of Environmental Engineering, Opole University of Technology, 45-758 Opole, Poland
    West Technology &Trading Polska Sp. z o.o., 45-641 Opole, Poland)

  • Joanna Guziałowska-Tic

    (Department of Environmental Engineering, Opole University of Technology, 45-758 Opole, Poland)

  • Halina Pawlak-Kruczek

    (Department of Boilers, Burners and Energy Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Eugeniusz Woźnikowski

    (West Technology &Trading Polska Sp. z o.o., 45-641 Opole, Poland)

  • Adam Zadorożny

    (West Technology &Trading Polska Sp. z o.o., 45-641 Opole, Poland)

  • Łukasz Niedźwiecki

    (Department of Boilers, Burners and Energy Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Mateusz Wnukowski

    (Department of Boilers, Burners and Energy Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Krystian Krochmalny

    (Department of Boilers, Burners and Energy Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Michał Czerep

    (Department of Boilers, Burners and Energy Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Michał Ostrycharczyk

    (Department of Boilers, Burners and Energy Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Marcin Baranowski

    (Department of Boilers, Burners and Energy Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Jacek Zgóra

    (Department of Boilers, Burners and Energy Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

  • Mateusz Kowal

    (Department of Boilers, Burners and Energy Systems, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland)

Abstract

This study proposes an innovative installation concept for the sustainable utilization of sewage sludge. The aim of the study is to prove that existing devices and technologies allow construction of such an installation by integration of a dryer, torrefaction reactor and gasifier with engine, thus maximizing recovery of the waste heat by the installation. This study also presents the results of drying tests, performed at a commercial scale paddle dryer as well as detailed analysis of the torrefaction process of dried sewage sludge. Both tests aim to identify potential problems that could occur during the operation. The scarce literature studies published so far on the torrefaction of sewage sludge presents results from batch reactors, thus giving very limited data of the composition of the torgas. This study aims to cover that gap by presenting results from the torrefaction of sewage sludge in a continuously working, laboratory scale, isothermal rotary reactor. The study confirmed the feasibility of a self-sustaining installation of thermal utilization of sewage sludge using low quality heat. Performed study pointed out the most favorable way to use limited amounts of high temperature heat. Plasma gasification of the torrefied sewage sludge has been identified that requires further studies.

Suggested Citation

  • Wilhelm Jan Tic & Joanna Guziałowska-Tic & Halina Pawlak-Kruczek & Eugeniusz Woźnikowski & Adam Zadorożny & Łukasz Niedźwiecki & Mateusz Wnukowski & Krystian Krochmalny & Michał Czerep & Michał Ostryc, 2018. "Novel Concept of an Installation for Sustainable Thermal Utilization of Sewage Sludge," Energies, MDPI, vol. 11(4), pages 1-17, March.
    • Handle: RePEc:gam:jeners:v:11:y:2018:i:4:p:748-:d:138080
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    References listed on IDEAS

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    1. Ning-Yi Wang & Chun-Hao Shih & Pei-Te Chiueh & Yu-Fong Huang, 2013. "Environmental Effects of Sewage Sludge Carbonization and Other Treatment Alternatives," Energies, MDPI, vol. 6(2), pages 1-13, February.
    2. Werle, Sebastian & Wilk, Ryszard K., 2010. "A review of methods for the thermal utilization of sewage sludge: The Polish perspective," Renewable Energy, Elsevier, vol. 35(9), pages 1914-1919.
    3. Sebastian Werle & Mariusz Dudziak, 2014. "Analysis of Organic and Inorganic Contaminants in Dried Sewage Sludge and By-Products of Dried Sewage Sludge Gasification," Energies, MDPI, vol. 7(1), pages 1-15, January.
    4. Atienza-Martínez, María & Ábrego, Javier & Mastral, José Francisco & Ceamanos, Jesús & Gea, Gloria, 2018. "Energy and exergy analyses of sewage sludge thermochemical treatment," Energy, Elsevier, vol. 144(C), pages 723-735.
    5. Huang, Yu-Fong & Sung, Hsuan-Te & Chiueh, Pei-Te & Lo, Shang-Lien, 2016. "Co-torrefaction of sewage sludge and leucaena by using microwave heating," Energy, Elsevier, vol. 116(P1), pages 1-7.
    6. Fonts, Isabel & Gea, Gloria & Azuara, Manuel & Ábrego, Javier & Arauzo, Jesús, 2012. "Sewage sludge pyrolysis for liquid production: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(5), pages 2781-2805.
    7. Bennamoun, Lyes & Arlabosse, Patricia & Léonard, Angélique, 2013. "Review on fundamental aspect of application of drying process to wastewater sludge," Renewable and Sustainable Energy Reviews, Elsevier, vol. 28(C), pages 29-43.
    8. Sebastian Werle, 2015. "Gasification of a Dried Sewage Sludge in a Laboratory Scale Fixed Bed Reactor," Energies, MDPI, vol. 8(8), pages 1-11, August.
    9. He, Chao & Giannis, Apostolos & Wang, Jing-Yuan, 2013. "Conversion of sewage sludge to clean solid fuel using hydrothermal carbonization: Hydrochar fuel characteristics and combustion behavior," Applied Energy, Elsevier, vol. 111(C), pages 257-266.
    10. Seung-Yong Oh & Young-Man Yoon, 2017. "Energy Recovery Efficiency of Poultry Slaughterhouse Sludge Cake by Hydrothermal Carbonization," Energies, MDPI, vol. 10(11), pages 1-13, November.
    11. Michael Huang & Chia-Chi Chang & Min-Hao Yuan & Ching-Yuan Chang & Chao-Hsiung Wu & Je-Lueng Shie & Yen-Hau Chen & Yi-Hung Chen & Chungfang Ho & Wei-Ren Chang & Tzu-Yi Yang & Far-Ching Lin, 2017. "Production of Torrefied Solid Bio-Fuel from Pulp Industry Waste," Energies, MDPI, vol. 10(7), pages 1-13, July.
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    Cited by:

    1. Adrian Knapczyk & Sławomir Francik & Marcin Jewiarz & Agnieszka Zawiślak & Renata Francik, 2020. "Thermal Treatment of Biomass: A Bibliometric Analysis—The Torrefaction Case," Energies, MDPI, vol. 14(1), pages 1-31, December.
    2. Halina Pawlak-Kruczek & Mateusz Wnukowski & Lukasz Niedzwiecki & Michał Czerep & Mateusz Kowal & Krystian Krochmalny & Jacek Zgóra & Michał Ostrycharczyk & Marcin Baranowski & Wilhelm Jan Tic & Joanna, 2019. "Torrefaction as a Valorization Method Used Prior to the Gasification of Sewage Sludge," Energies, MDPI, vol. 12(1), pages 1-18, January.
    3. Ewa Siedlecka & Jarosław Siedlecki, 2021. "Influence of Valorization of Sewage Sludge on Energy Consumption in the Drying Process," Energies, MDPI, vol. 14(15), pages 1-19, July.
    4. Krochmalny, Krystian & Niedzwiecki, Lukasz & Pelińska-Olko, Ewa & Wnukowski, Mateusz & Czajka, Krzysztof & Tkaczuk-Serafin, Monika & Pawlak-Kruczek, Halina, 2020. "Determination of the marker for automation of torrefaction and slow pyrolysis processes – A case study of spherical wood particles," Renewable Energy, Elsevier, vol. 161(C), pages 350-360.
    5. Jumoke Oladejo & Kaiqi Shi & Xiang Luo & Gang Yang & Tao Wu, 2018. "A Review of Sludge-to-Energy Recovery Methods," Energies, MDPI, vol. 12(1), pages 1-38, December.
    6. Piotr Piersa & Szymon Szufa & Justyna Czerwińska & Hilal Ünyay & Łukasz Adrian & Grzegorz Wielgosinski & Andrzej Obraniak & Wiktoria Lewandowska & Marta Marczak-Grzesik & Maria Dzikuć & Zdzislawa Roma, 2021. "Pine Wood and Sewage Sludge Torrefaction Process for Production Renewable Solid Biofuels and Biochar as Carbon Carrier for Fertilizers," Energies, MDPI, vol. 14(23), pages 1-27, December.
    7. Philomina Mamley Adantey Arthur & Yacouba Konaté & Boukary Sawadogo & Gideon Sagoe & Bismark Dwumfour-Asare & Issahaku Ahmed & Richard Bayitse & Kofi Ampomah-Benefo, 2023. "Evaluating the Potential of Renewable Energy Sources in a Full-Scale Upflow Anaerobic Sludge Blanket Reactor Treating Municipal Wastewater in Ghana," Sustainability, MDPI, vol. 15(4), pages 1-17, February.
    8. Dinko Đurđević & Saša Žiković & Tomislav Čop, 2022. "Socio-Economic, Technical and Environmental Indicators for Sustainable Sewage Sludge Management and LEAP Analysis of Emissions Reduction," Energies, MDPI, vol. 15(16), pages 1-15, August.
    9. Gabriele Di Giacomo & Pietro Romano, 2022. "Evolution and Prospects in Managing Sewage Sludge Resulting from Municipal Wastewater Purification," Energies, MDPI, vol. 15(15), pages 1-33, August.
    10. Francesco Calise & Mário Costa & Qiuwang Wang & Xiliang Zhang & Neven Duić, 2018. "Recent Advances in the Analysis of Sustainable Energy Systems," Energies, MDPI, vol. 11(10), pages 1-30, September.

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