IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v15y2022i24p9427-d1001886.html
   My bibliography  Save this article

Application of Post-Flotation Dairy Sludge in the Production of Wood Pellets: Pelletization and Combustion Analysis

Author

Listed:
  • Sławomir Obidziński

    (Department of Agri-Food Engineering and Environmental Management, Białystok University of Technology, Wiejska 45E Street, 15-351 Białystok, Poland)

  • Magdalena Joka Yildiz

    (Department of Agri-Food Engineering and Environmental Management, Białystok University of Technology, Wiejska 45E Street, 15-351 Białystok, Poland)

  • Sebastian Dąbrowski

    (BSH Dąbrowscy General Partnership, Piotrkowska 28 Street, 95-080 Syski, Poland)

  • Jan Jasiński

    (Department of Biosystems Engineering, Poznań University of Life Sciences, Wojska Polskiego 50, 60-637 Poznań, Poland)

  • Wojciech Czekała

    (Department of Biosystems Engineering, Poznań University of Life Sciences, Wojska Polskiego 50, 60-637 Poznań, Poland)

Abstract

The amount and variety of waste increases every year. One of the places where biodegradable waste is generated is the agri-food industry, where it is possible to utilize it for the purpose of energy production. The aim of this research was to determine the possibility of using post-floatation dairy sludge as a raw material for co-pelletization with sawdust. The scope of this work included physical and chemical characterizations of the feedstock, the co-pelletization process, and the combustion of the produced pellets, combined with an exhaust analysis. The obtained values of the pellets’ density at each level of sludge addition allowed us to conclude that the obtained pellets had a good market quality and constituted a full-fledged, innovative solid fuel, in accordance with the guidelines of the latest, currently applicable ISO 17225 standard. Furthermore, adding ca. 20%wt of sludge to sawdust resulted in a 30% decrease in the pelletization power demand, and still, the combustion characteristics of the pellets met the European Ecodesign emission limitations in terms of the CO and NOx content in the exhaust. The addition of post-flotation dairy sludge to sawdust has a beneficial influence on the production of fuel pellets by decreasing the energy consumption of the pelletization process and improving the pellets’ kinetic durability. Due to legal requirements and the pursuit of the circular economy principle, one should expect an increased interest in the use of agri-food waste for the production of biofuels.

Suggested Citation

  • Sławomir Obidziński & Magdalena Joka Yildiz & Sebastian Dąbrowski & Jan Jasiński & Wojciech Czekała, 2022. "Application of Post-Flotation Dairy Sludge in the Production of Wood Pellets: Pelletization and Combustion Analysis," Energies, MDPI, vol. 15(24), pages 1-19, December.
  • Handle: RePEc:gam:jeners:v:15:y:2022:i:24:p:9427-:d:1001886
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/15/24/9427/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/1996-1073/15/24/9427/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Liu, Zhijia & Mi, Bingbing & Jiang, Zehui & Fei, Benhua & Cai, Zhiyong & Liu, Xing'e, 2016. "Improved bulk density of bamboo pellets as biomass for energy production," Renewable Energy, Elsevier, vol. 86(C), pages 1-7.
    2. Duk-Gam Woo & Sang Hyeon Kim & Tae Han Kim, 2021. "Solid Fuel Characteristics of Pellets Comprising Spent Coffee Grounds and Wood Powder," Energies, MDPI, vol. 14(2), pages 1-17, January.
    3. Mostafa, Mohamed E. & Hu, Song & Wang, Yi & Su, Sheng & Hu, Xun & Elsayed, Saad A. & Xiang, Jun, 2019. "The significance of pelletization operating conditions: An analysis of physical and mechanical characteristics as well as energy consumption of biomass pellets," Renewable and Sustainable Energy Reviews, Elsevier, vol. 105(C), pages 332-348.
    4. Tahereh Soleymani Angili & Katarzyna Grzesik & Erfaneh Salimi & Maria Loizidou, 2022. "Life Cycle Analysis of Food Waste Valorization in Laboratory-Scale," Energies, MDPI, vol. 15(19), pages 1-17, September.
    5. Mladenović, Milica & Paprika, Milijana & Marinković, Ana, 2018. "Denitrification techniques for biomass combustion," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 3350-3364.
    6. Czekała, Wojciech & Bartnikowska, Sylwia & Dach, Jacek & Janczak, Damian & Smurzyńska, Anna & Kozłowski, Kamil & Bugała, Artur & Lewicki, Andrzej & Cieślik, Marta & Typańska, Dorota & Mazurkiewicz, Ja, 2018. "The energy value and economic efficiency of solid biofuels produced from digestate and sawdust," Energy, Elsevier, vol. 159(C), pages 1118-1122.
    7. Marcin Jewiarz & Marek Wróbel & Krzysztof Mudryk & Szymon Szufa, 2020. "Impact of the Drying Temperature and Grinding Technique on Biomass Grindability," Energies, MDPI, vol. 13(13), pages 1-22, July.
    8. Peter Križan & Miloš Matú & Ľubomír Šooš & Juraj Beniak, 2015. "Behavior of Beech Sawdust during Densification into a Solid Biofuel," Energies, MDPI, vol. 8(7), pages 1-17, June.
    9. Aneta Szymajda & Grażyna Łaska & Magdalena Joka, 2021. "Assessment of Cow Dung Pellets as a Renewable Solid Fuel in Direct Combustion Technologies," Energies, MDPI, vol. 14(4), pages 1-15, February.
    10. Noorfidza Yub Harun & Ashak Mahmud Parvez & Muhammad T. Afzal, 2018. "Process and Energy Analysis of Pelleting Agricultural and Woody Biomass Blends," Sustainability, MDPI, vol. 10(6), pages 1-9, May.
    11. Magdalena Dołżyńska & Sławomir Obidziński & Jolanta Piekut & Güray Yildiz, 2020. "The Utilization of Plum Stones for Pellet Production and Investigation of Post-Combustion Flue Gas Emissions," Energies, MDPI, vol. 13(19), pages 1-19, October.
    12. Bogusława Waliszewska & Mieczysław Grzelak & Eliza Gaweł & Agnieszka Spek-Dźwigała & Agnieszka Sieradzka & Wojciech Czekała, 2021. "Chemical Characteristics of Selected Grass Species from Polish Meadows and Their Potential Utilization for Energy Generation Purposes," Energies, MDPI, vol. 14(6), pages 1-14, March.
    13. Hamid Gilvari & Wiebren De Jong & Dingena L. Schott, 2020. "The Effect of Biomass Pellet Length, Test Conditions and Torrefaction on Mechanical Durability Characteristics According to ISO Standard 17831-1," Energies, MDPI, vol. 13(11), pages 1-16, June.
    14. Wojciech Czekała & Tomasz Jasiński & Mieczysław Grzelak & Kamil Witaszek & Jacek Dach, 2022. "Biogas Plant Operation: Digestate as the Valuable Product," Energies, MDPI, vol. 15(21), pages 1-11, November.
    15. Peng, Jianghong & Bi, Xiaotao T. & Lim, C. Jim & Peng, Hanchao & Kim, Chang Soo & Jia, Dening & Zuo, Haibin, 2015. "Sawdust as an effective binder for making torrefied pellets," Applied Energy, Elsevier, vol. 157(C), pages 491-498.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Rodolfo Picchio & Francesco Latterini & Rachele Venanzi & Walter Stefanoni & Alessandro Suardi & Damiano Tocci & Luigi Pari, 2020. "Pellet Production from Woody and Non-Woody Feedstocks: A Review on Biomass Quality Evaluation," Energies, MDPI, vol. 13(11), pages 1-20, June.
    2. Wojciech Rzeźnik & Ilona Rzeźnik & Paulina Mielcarek-Bocheńska & Mateusz Urbański, 2023. "Air Pollutants Emission during Co-Combustion of Animal Manure and Wood Pellets in 15 kW Boiler," Energies, MDPI, vol. 16(18), pages 1-17, September.
    3. Mostafa, Mohamed E. & Hu, Song & Wang, Yi & Su, Sheng & Hu, Xun & Elsayed, Saad A. & Xiang, Jun, 2019. "The significance of pelletization operating conditions: An analysis of physical and mechanical characteristics as well as energy consumption of biomass pellets," Renewable and Sustainable Energy Reviews, Elsevier, vol. 105(C), pages 332-348.
    4. Stolarski, Mariusz J. & Stachowicz, Paweł & Dudziec, Paweł, 2022. "Wood pellet quality depending on dendromass species," Renewable Energy, Elsevier, vol. 199(C), pages 498-508.
    5. Grzegorz Łysiak & Ryszard Kulig & Jawad Kadhim Al Aridhee, 2023. "Toward New Value-Added Products Made from Anaerobic Digestate: Part 1—Study on the Effect of Moisture Content on the Densification of Solid Digestate," Sustainability, MDPI, vol. 15(5), pages 1-19, March.
    6. Sergio Paniagua & Alba Prado-Guerra & Ana Isabel Neto & Teresa Nunes & Luís Tarelho & Célia Alves & Luis Fernando Calvo, 2020. "Influence of Varieties and Organic Fertilizer in the Elaboration of a New Poplar-Straw Pellet and Its Emissions in a Domestic Boiler," Energies, MDPI, vol. 13(23), pages 1-17, November.
    7. Lyes Bennamoun & Merlin Simo-Tagne & Macmanus Chinenye Ndukwu, 2020. "Simulation of Storage Conditions of Mixed Biomass Pellets for Bioenergy Generation: Study of the Thermodynamic Properties," Energies, MDPI, vol. 13(10), pages 1-14, May.
    8. Riva, Lorenzo & Nielsen, Henrik Kofoed & Skreiberg, Øyvind & Wang, Liang & Bartocci, Pietro & Barbanera, Marco & Bidini, Gianni & Fantozzi, Francesco, 2019. "Analysis of optimal temperature, pressure and binder quantity for the production of biocarbon pellet to be used as a substitute for coke," Applied Energy, Elsevier, vol. 256(C).
    9. Magdalena Dołżyńska & Sławomir Obidziński & Jolanta Piekut & Güray Yildiz, 2020. "The Utilization of Plum Stones for Pellet Production and Investigation of Post-Combustion Flue Gas Emissions," Energies, MDPI, vol. 13(19), pages 1-19, October.
    10. Grzegorz Łysiak & Ryszard Kulig & Alina Kowalczyk-Juśko, 2023. "Toward New Value-Added Products Made from Anaerobic Digestate: Part 2—Effect of Loading Level on the Densification of Solid Digestate," Sustainability, MDPI, vol. 15(9), pages 1-18, April.
    11. José Alberto Soria-González & Raúl Tauro & José Juan Alvarado-Flores & Víctor Manuel Berrueta-Soriano & José Guadalupe Rutiaga-Quiñones, 2022. "Avocado Tree Pruning Pellets ( Persea americana Mill.) for Energy Purposes: Characterization and Quality Evaluation," Energies, MDPI, vol. 15(20), pages 1-18, October.
    12. Yılmaz, Hasan & Çanakcı, Murad & Topakcı, Mehmet & Karayel, Davut & Yiğit, Mete & Ortaçeşme, Derya, 2023. "In-situ pelletization of campus biomass residues: Case study for Akdeniz University," Renewable Energy, Elsevier, vol. 212(C), pages 972-983.
    13. Wojciech Czekała, 2021. "Solid Fraction of Digestate from Biogas Plant as a Material for Pellets Production," Energies, MDPI, vol. 14(16), pages 1-8, August.
    14. Magdalena Dołżyńska & Sławomir Obidziński & Małgorzata Kowczyk-Sadowy & Małgorzata Krasowska, 2019. "Densification and Combustion of Cherry Stones," Energies, MDPI, vol. 12(16), pages 1-15, August.
    15. Aneta Szymajda & Grażyna Łaska & Magdalena Joka, 2021. "Assessment of Cow Dung Pellets as a Renewable Solid Fuel in Direct Combustion Technologies," Energies, MDPI, vol. 14(4), pages 1-15, February.
    16. Maciej Dzikuć & Joanna Wyrobek & Łukasz Popławski, 2021. "Economic Determinants of Low-Carbon Development in the Visegrad Group Countries," Energies, MDPI, vol. 14(13), pages 1-12, June.
    17. Stančin, H. & Mikulčić, H. & Wang, X. & Duić, N., 2020. "A review on alternative fuels in future energy system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 128(C).
    18. Ras Izzati Ismail & Chu Yee Khor & Alina Rahayu Mohamed, 2023. "Pelletization Temperature and Pressure Effects on the Mechanical Properties of Khaya senegalensis Biomass Energy Pellets," Sustainability, MDPI, vol. 15(9), pages 1-12, May.
    19. Yek, Peter Nai Yuh & Cheng, Yoke Wang & Liew, Rock Keey & Wan Mahari, Wan Adibah & Ong, Hwai Chyuan & Chen, Wei-Hsin & Peng, Wanxi & Park, Young-Kwon & Sonne, Christian & Kong, Sieng Huat & Tabatabaei, 2021. "Progress in the torrefaction technology for upgrading oil palm wastes to energy-dense biochar: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 151(C).
    20. Shuren Chen & Yunfei Zhao & Zhong Tang & Hantao Ding & Zhan Su & Zhao Ding, 2022. "Structural Model of Straw Briquetting Machine with Vertical Ring Die and Optimization of Briquetting Performance," Agriculture, MDPI, vol. 12(5), pages 1-15, May.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:15:y:2022:i:24:p:9427-:d:1001886. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.