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Improving Fuel Properties and Hydrocarbon Content from Residual Fat Pyrolysis Vapors over Activated Red Mud Pellets in Two-Stage Reactor: Optimization of Reaction Time and Catalyst Content

Author

Listed:
  • Caio Campos Ferreira

    (Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil)

  • Lucas Pinto Bernar

    (Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil)

  • Augusto Fernando de Freitas Costa

    (Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil)

  • Haroldo Jorge da Silva Ribeiro

    (Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil)

  • Marcelo Costa Santos

    (Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil)

  • Nathalia Lobato Moraes

    (Faculty of Sanitary and Environmental Engineering, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Corrêa N° 1, Belém 66075-900, Brazil)

  • Yasmin Santos Costa

    (Faculty of Sanitary and Environmental Engineering, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Corrêa N° 1, Belém 66075-900, Brazil)

  • Ana Cláudia Fonseca Baia

    (Faculty of Sanitary and Environmental Engineering, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Corrêa N° 1, Belém 66075-900, Brazil)

  • Neyson Martins Mendonça

    (Faculty of Sanitary and Environmental Engineering, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Corrêa N° 1, Belém 66075-900, Brazil)

  • Sílvio Alex Pereira da Mota

    (Graduate Program of Chemistry, Universidade Federal do Sul e Sudeste do Pará, Folha 31, Quadra 7, Lote Especial-Nova Marabá, CEP, Marabá 68507-590, Brazil)

  • Fernanda Paula da Costa Assunção

    (Graduate Program of Civil Engineering, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil)

  • Douglas Alberto Rocha de Castro

    (Centro Universitário Luterano de Manaus–CEULM/ULBRA, Avenida Carlos Drummond de Andrade N°. 1460, Manaus 69077-730, Brazil)

  • Carlos Castro Vieira Quaresma

    (Centro Universitário Luterano de Manaus–CEULM/ULBRA, Avenida Carlos Drummond de Andrade N°. 1460, Manaus 69077-730, Brazil)

  • Sergio Duvoisin

    (Faculty of Chemical Engineering, Universidade do Estado do Amazonas-UEA, Avenida Darcy Vargas N°. 1200, Manaus 69050-020, Brazil)

  • Luiz Eduardo Pizarro Borges

    (Laboratory of Catalyst Preparation and Catalytic Cracking, Section of Chemical Engineering, Instituto Militar de Engenharia-IME, Praça General Tibúrcio N°. 80, Rio de Janeiro 22290-270, Brazil)

  • Nélio Teixeira Machado

    (Graduate Program of Natural Resources Engineering of Amazon, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Augusto Corrêa N° 1, Belém 66075-110, Brazil
    Faculty of Sanitary and Environmental Engineering, Campus Profissional-UFPA, Universidade Federal do Pará, Rua Corrêa N° 1, Belém 66075-900, Brazil)

Abstract

Catalytic upgrading of vapors from pyrolysis of triglycerides materials is a promising approach to achieve better conversions of hydrocarbons and production of liquid biofuels. Catalytic cracking often shows incomplete conversion due to distillation of initial reaction products and the addition of a second catalytic reactor, whereas pyrolytic vapors are made in contact to a solid catalyst was applied to improve the physical-chemical properties and quality of bio-oil. This work investigated the effect of catalyst content and reaction time by catalytic upgrading from pyrolysis vapors of residual fat at 450 °C and 1.0 atmosphere, on the yields of reaction products, physicochemical properties (density, kinematic viscosity, refractive index, and acid value), and chemical composition of organic liquid products (OLP), over a catalyst fixed bed reactor, in semi pilot scale. Pellets of red mud chemically activated with 1.0 M HCl were used as catalysts. The thermal catalytic cracking of residual fat show OLP yields from 54.4 to 84.88 (wt.%), aqueous phase yields between 2.21 and 2.80 (wt.%), solid phase yields (coke) between 1.30 and 8.60 (wt.%), and gas yields from 11.61 to 34.22 (wt.%). The yields of OLP increases with catalyst content while those of aqueous, gaseous and solid phase decreases. For all experiments, the density, kinematic viscosity, and acid value of OLP decreases with reaction time. The GC-MS of liquid reaction products identified the presence of hydrocarbons and oxygenates. In addition, the hydrocarbon content in OLP increases with reaction time, while those of oxygenates decrease, reaching concentrations of hydrocarbons up to 95.35% (area.). The best results for the physicochemical properties and the maximum hydrocarbon content in OLP were obtained at 450 °C and 1.0 atmosphere, using a catalyst fixed bed reactor, with 5.0% (wt.) red mud pellets activated with 1.0 M HCl as catalyst.

Suggested Citation

  • Caio Campos Ferreira & Lucas Pinto Bernar & Augusto Fernando de Freitas Costa & Haroldo Jorge da Silva Ribeiro & Marcelo Costa Santos & Nathalia Lobato Moraes & Yasmin Santos Costa & Ana Cláudia Fonse, 2022. "Improving Fuel Properties and Hydrocarbon Content from Residual Fat Pyrolysis Vapors over Activated Red Mud Pellets in Two-Stage Reactor: Optimization of Reaction Time and Catalyst Content," Energies, MDPI, vol. 15(15), pages 1-33, August.
    • Handle: RePEc:gam:jeners:v:15:y:2022:i:15:p:5595-:d:878252
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    References listed on IDEAS

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    1. Balasundram, Vekes & Ibrahim, Norazana & Kasmani, Rafiziana Md. & Isha, Ruzinah & Hamid, Mohd. Kamaruddin Abd. & Hasbullah, Hasrinah & Ali, Roshafima Rasit, 2018. "Catalytic upgrading of sugarcane bagasse pyrolysis vapours over rare earth metal (Ce) loaded HZSM-5: Effect of catalyst to biomass ratio on the organic compounds in pyrolysis oil," Applied Energy, Elsevier, vol. 220(C), pages 787-799.
    2. Qiang Lu & Zhi-Fei Zhang & Chang-Qing Dong & Xi-Feng Zhu, 2010. "Catalytic Upgrading of Biomass Fast Pyrolysis Vapors with Nano Metal Oxides: An Analytical Py-GC/MS Study," Energies, MDPI, vol. 3(11), pages 1-16, November.
    3. Lucas Pinto Bernar & Caio Campos Ferreira & Augusto Fernando de Freitas Costa & Haroldo Jorge da Silva Ribeiro & Wenderson Gomes dos Santos & Lia Martins Pereira & Anderson Mathias Pereira & Nathalia , 2022. "Catalytic Upgrading of Residual Fat Pyrolysis Vapors over Activated Carbon Pellets into Hydrocarbons-like Fuels in a Two-Stage Reactor: Analysis of Hydrocarbons Composition and Physical-Chemistry Prop," Energies, MDPI, vol. 15(13), pages 1-26, June.
    4. Cai, Yixi & Fan, Yongsheng & Li, Xiaohua & Chen, Lei & Wang, Jiajun, 2016. "Preparation of refined bio-oil by catalytic transformation of vapors derived from vacuum pyrolysis of rape straw over modified HZSM-5," Energy, Elsevier, vol. 102(C), pages 95-105.
    5. Vichaphund, Supawan & Aht-ong, Duangdao & Sricharoenchaikul, Viboon & Atong, Duangduen, 2014. "Catalytic upgrading pyrolysis vapors of Jatropha waste using metal promoted ZSM-5 catalysts: An analytical PY-GC/MS," Renewable Energy, Elsevier, vol. 65(C), pages 70-77.
    6. Douglas Alberto Rocha de Castro & Haroldo Jorge da Silva Ribeiro & Lauro Henrique Hamoy Guerreiro & Lucas Pinto Bernar & Sami Jonatan Bremer & Marcelo Costa Santo & Hélio da Silva Almeida & Sergio Duv, 2021. "Production of Fuel-Like Fractions by Fractional Distillation of Bio-Oil from Açaí ( Euterpe oleracea Mart.) Seeds Pyrolysis," Energies, MDPI, vol. 14(13), pages 1-27, June.
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    Cited by:

    1. Augusto Fernando de Freitas Costa & Caio Campos Ferreira & Simone Patrícia Aranha da Paz & Marcelo Costa Santos & Luiz Gabriel Santos Moreira & Neyson Martins Mendonça & Fernanda Paula da Costa Assunç, 2023. "Catalytic Upgrading of Plastic Waste of Electric and Electronic Equipment (WEEE) Pyrolysis Vapors over Si–Al Ash Pellets in a Two-Stage Reactor," Energies, MDPI, vol. 16(1), pages 1-32, January.
    2. Fernanda Paula da Costa Assunção & Diogo Oliveira Pereira & Jéssica Cristina Conte da Silva & Jorge Fernando Hungria Ferreira & Kelly Christina Alves Bezerra & Lucas Pinto Bernar & Caio Campos Ferreir, 2022. "A Systematic Approach to Thermochemical Treatment of Municipal Household Solid Waste into Valuable Products: Analysis of Routes, Gravimetric Analysis, Pre-Treatment of Solid Mixtures, Thermochemical P," Energies, MDPI, vol. 15(21), pages 1-30, October.
    3. Gérson Daniel Valdez & Flávio Pinheiro Valois & Sammy Jonatan Bremer & Kelly Christina Alves Bezerra & Lauro Henrique Hamoy Guerreiro & Marcelo Costa Santos & Lucas Pinto Bernar & Waldeci Paraguassu F, 2023. "Improving the Bio-Oil Quality of Residual Biomass Pyrolysis by Chemical Activation: Effect of Alkalis and Acid Pre-Treatment," Energies, MDPI, vol. 16(7), pages 1-18, March.

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