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Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking Industry

Author

Listed:
  • Ludwik Kosyrczyk

    (Institute for Chemical Processing of Coal, Zamkowa 1 St, 41-803 Zabrze, Poland)

  • Slawomir Stelmach

    (Institute for Chemical Processing of Coal, Zamkowa 1 St, 41-803 Zabrze, Poland)

  • Krzysztof Gaska

    (Department of Water and Wastewater Engineering, Silesian University of Technology, Konarskiego 18 St, 44‑100 Gliwice, Poland)

  • Agnieszka Generowicz

    (Department of Environmental Technologies, Cracow University of Technology, Warszawska 24 St, 31-155 Cracow, Poland)

  • Natalia Iwaszczuk

    (Faculty of Management, AGH University of Science and Technology, Gramatyka 10 St, 30-076 Cracow, Poland)

  • Dariusz Kardaś

    (The Szewalski Institute of Fluid-Flow Machinery, Polish Academy of Science, Fiszera 14 St, 80-231 Gdańsk, Poland)

Abstract

Coke production is still of great economic importance due to its crucial role in the steel production process. The reliability of the operation of coke oven batteries depends on the maintenance of good technical condition of their ceramic massif, which in turn requires ensuring proper operation of the heating system and maintaining temperature stability in the heating flues. Regularly performed temperature measurements in heating flues due to the size of the battery and the dynamics of accompanying processes do not reflect the actual thermal state of the object at a given time. Corrections commonly introduced to the results of temperature measurements in heating flues, taking into account so-called reversion, significantly improve the accuracy of the obtained measurement results. However, still the interpretation of the results of temperature measurements in the coke oven battery heating flues does not take into account its changes during the coking cycle, even though they reach up to 60 K. The article discusses the usability of the introduction of a new, additional correction to the temperature measured in the heating flues enabling a more precise assessment of the current thermal state of the coke oven battery. The use of the method will allow for reduction of the fuel gas consumption and limitation of emissions resulting from its combustion and can be used as an effective tool for decision making.

Suggested Citation

  • Ludwik Kosyrczyk & Slawomir Stelmach & Krzysztof Gaska & Agnieszka Generowicz & Natalia Iwaszczuk & Dariusz Kardaś, 2021. "Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking Industry," Energies, MDPI, vol. 14(4), pages 1-13, February.
  • Handle: RePEc:gam:jeners:v:14:y:2021:i:4:p:904-:d:496402
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    References listed on IDEAS

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    1. Marek Sciazko & Bartosz Mertas & Ludwik Kosyrczyk & Aleksander Sobolewski, 2020. "A Predictive Model for Coal Coking Based on Product Yield and Energy Balance," Energies, MDPI, vol. 13(18), pages 1-16, September.
    2. He-Ming Dong & Qian Du & Dun Li & Zhao-Yang Cui & Jian-Min Gao & Shao-Hua Wu, 2019. "Impacts of Organic Structures and Inherent Minerals of Coal on Soot Formation during Pyrolysis," Energies, MDPI, vol. 12(23), pages 1-16, November.
    3. Michał Rejdak & Rafał Bigda & Małgorzata Wojtaszek, 2020. "Use of Alternative Raw Materials in Coke-Making: New Insights in the Use of Lignites for Blast Furnace Coke Production," Energies, MDPI, vol. 13(11), pages 1-16, June.
    4. Serge Roudier & Luis Delgado Sancho & Rainer Remus & Miguel Aguado-Monsonet, 2013. "Best Available Techniques (BAT) Reference Document for Iron and Steel Production: Industrial Emissions Directive 2010/75/EU: Integrated Pollution Prevention and Control," JRC Research Reports JRC69967, Joint Research Centre.
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    Cited by:

    1. Michał Rejdak & Andrzej Strugała & Aleksander Sobolewski, 2021. "Stamp-Charged Coke-Making Technology—The Effect of Charge Density and the Addition of Semi-Soft Coals on the Structural, Textural and Quality Parameters of Coke," Energies, MDPI, vol. 14(12), pages 1-31, June.

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