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Biochars in Iron Ores Sintering Process: Effect on Sinter Quality and Emission

Author

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  • Marian Niesler

    (Łukasiewicz Research Network—Institute for Ferrous Metallurgy, K. Miarki 12-14 St, 44-100 Gliwice, Poland)

  • Janusz Stecko

    (Łukasiewicz Research Network—Institute for Ferrous Metallurgy, K. Miarki 12-14 St, 44-100 Gliwice, Poland)

  • Sławomir Stelmach

    (Institute for Chemical Processing of Coal, Zamkowa 1 St, 41-803 Zabrze, Poland)

  • Anna Kwiecińska-Mydlak

    (Institute for Chemical Processing of Coal, Zamkowa 1 St, 41-803 Zabrze, Poland)

Abstract

The article presents results of the research on the use of chars produced during pyrolysis of residual biomass as a substitutional fuel in the iron ore sintering process. Such an approach allows to implement circular economy and industrial symbiosis to the iron and steel branches. The effect of the substitution of conventional coke breeze fuel used in sintering on final sinter quality and emission was examined. With regard to productivity, fuel consumption, and properties of the sinter it was shown that the share of tested biochars in fuel may be kept at 10, and up to 30 wt.%, depending on the biochar type. It was observed that with the use of the biochars, the content of iron oxide in the sinter decreased, which was advantageous. Moreover, the sinter obtained in the presence of biochars was characterized with better strength and abrasion than the sinter obtained with coke breeze-based fuel, improving the final product quality. The presence of biochar influenced the raw exhaust gas composition and resulted in a slight increase of organic and inorganic carbon compounds content, while the amount of sulfur oxides was noticeably decreased. It was concluded that the biochars may be applied in the sintering process at established share in the fuel stream.

Suggested Citation

  • Marian Niesler & Janusz Stecko & Sławomir Stelmach & Anna Kwiecińska-Mydlak, 2021. "Biochars in Iron Ores Sintering Process: Effect on Sinter Quality and Emission," Energies, MDPI, vol. 14(13), pages 1-20, June.
  • Handle: RePEc:gam:jeners:v:14:y:2021:i:13:p:3749-:d:580027
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    References listed on IDEAS

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    5. Mi Zhou & Zhenyu Yu & Panlei Wang & Huaqing Xie & Yongcai Wen & Jianming Li, 2020. "Thermodynamic Analysis of Iron Ore Sintering Process Based on Biomass Carbon," Energies, MDPI, vol. 13(22), pages 1-14, November.
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    Cited by:

    1. Michał Rejdak & Grzegorz Gałko & Marcin Sajdak & Aleksandra Wieczorek, 2022. "Stamp-Charged Coke-Making Technology—An Empirical Model for Prediction of Coal Charge Density for Stamp Charging Coke Oven Batteries," Energies, MDPI, vol. 15(24), pages 1-15, December.
    2. Michał Rejdak & Małgorzata Wojtaszek-Kalaitzidi & Grzegorz Gałko & Bartosz Mertas & Tomasz Radko & Robert Baron & Michał Książek & Sten Yngve Larsen & Marcin Sajdak & Stavros Kalaitzidis, 2022. "A Study on Bio-Coke Production—The Influence of Bio-Components Addition on Coke-Making Blend Properties," Energies, MDPI, vol. 15(18), pages 1-27, September.

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