IDEAS home Printed from https://ideas.repec.org/a/eee/rensus/v131y2020ics1364032120303257.html
   My bibliography  Save this article

Recent progress in sustainable and energy-efficient technologies for sinter production in the iron and steel industry

Author

Listed:
  • Cheng, Zhilong
  • Tan, Zhoutuo
  • Guo, Zhigang
  • Yang, Jian
  • Wang, Qiuwang

Abstract

Large amounts of iron ore sinter are produced throughout the world. The development of sustainable and energy-efficient technologies has become increasingly important due to the huge pressure associated with energy consumption and greenhouse gases emissions by iron ore sinter plants. This review describes recent progress in the substitution of renewable alternative fuels, modifying the properties of solid fuels and reactant gases, and process control implementation, as well as addressing the limitations of these techniques and identifying opportunities for future research. Alternative fuels are examined including biomass, hydrogen-based gaseous fuel, and recycled carbon sources for coke breeze in iron ore sintering to address environmental and energy-saving considerations. The negative impacts of alternative fuel substitution on the heat pattern and sinter quality, especially at a high substitution rate, are analyzed in terms of the fuel surface area, fuel reactivity, and matching the performance of the flame front speed and heat front speed. Pre-granulation and surface modifications of solid fuels are discussed, followed by flue gas recirculation and oxygen enrichment techniques. Finally, processes comprising raw material granulation control, fuel segregation control, and in situ process control are described, which aim to satisfy the ambitious goals of maximizing the sintering performance and minimizing energy consumption and environmental impacts.

Suggested Citation

  • Cheng, Zhilong & Tan, Zhoutuo & Guo, Zhigang & Yang, Jian & Wang, Qiuwang, 2020. "Recent progress in sustainable and energy-efficient technologies for sinter production in the iron and steel industry," Renewable and Sustainable Energy Reviews, Elsevier, vol. 131(C).
    • Handle: RePEc:eee:rensus:v:131:y:2020:i:c:s1364032120303257
    DOI: 10.1016/j.rser.2020.110034
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1364032120303257
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.rser.2020.110034?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Liu, Yan & Yang, Jian & Wang, Jing-yu & Ding, Xu-gang & Cheng, Zhi-long & Wang, Qiu-wang, 2015. "Prediction, parametric analysis and bi-objective optimization of waste heat utilization in sinter cooling bed using evolutionary algorithm," Energy, Elsevier, vol. 90(P1), pages 24-35.
    2. Abdul Quader, M. & Ahmed, Shamsuddin & Dawal, S.Z. & Nukman, Y., 2016. "Present needs, recent progress and future trends of energy-efficient Ultra-Low Carbon Dioxide (CO2) Steelmaking (ULCOS) program," Renewable and Sustainable Energy Reviews, Elsevier, vol. 55(C), pages 537-549.
    3. Zheng, Ying & Cai, Jiu-ju & Dong, Hui & Feng, Jun-sheng & Liu, Jing-yu, 2019. "Experimental investigation of volumetric exergy transfer coefficient in vertical moving bed for sinter waste heat recovery," Energy, Elsevier, vol. 167(C), pages 428-439.
    4. Suopajärvi, Hannu & Umeki, Kentaro & Mousa, Elsayed & Hedayati, Ali & Romar, Henrik & Kemppainen, Antti & Wang, Chuan & Phounglamcheik, Aekjuthon & Tuomikoski, Sari & Norberg, Nicklas & Andefors, Alf , 2018. "Use of biomass in integrated steelmaking – Status quo, future needs and comparison to other low-CO2 steel production technologies," Applied Energy, Elsevier, vol. 213(C), pages 384-407.
    5. Chaitanya, Bathina & Bahadur, Vaibhav & Thakur, Ajay D. & Raj, Rishi, 2018. "Biomass-gasification-based atmospheric water harvesting in India," Energy, Elsevier, vol. 165(PB), pages 610-621.
    6. Unknown, 2016. "Energy for Sustainable Development," Conference Proceedings 253270, Guru Arjan Dev Institute of Development Studies (IDSAsr).
    7. Mousa, Elsayed & Wang, Chuan & Riesbeck, Johan & Larsson, Mikael, 2016. "Biomass applications in iron and steel industry: An overview of challenges and opportunities," Renewable and Sustainable Energy Reviews, Elsevier, vol. 65(C), pages 1247-1266.
    8. Pahlevaninezhad, Masoud & Davazdah Emami, Mohsen & Panjepour, Masoud, 2014. "The effects of kinetic parameters on combustion characteristics in a sintering bed," Energy, Elsevier, vol. 73(C), pages 160-176.
    9. Liu, Yan & Yang, Jian & Wang, Jin & Cheng, Zhi-long & Wang, Qiu-wang, 2014. "Energy and exergy analysis for waste heat cascade utilization in sinter cooling bed," Energy, Elsevier, vol. 67(C), pages 370-380.
    10. He, Kun & Wang, Li, 2017. "A review of energy use and energy-efficient technologies for the iron and steel industry," Renewable and Sustainable Energy Reviews, Elsevier, vol. 70(C), pages 1022-1039.
    11. Serge Roudier & Luis Delgado Sancho & Rainer Remus & Miguel Aguado-Monsonet, 2013. "Best Available Techniques (BAT) Reference Document for Iron and Steel Production: Industrial Emissions Directive 2010/75/EU: Integrated Pollution Prevention and Control," JRC Research Reports JRC69967, Joint Research Centre.
    12. Jha, Gaurav & Soren, S., 2017. "Study on applicability of biomass in iron ore sintering process," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 399-407.
    13. Pardo, Nicolás & Moya, José Antonio, 2013. "Prospective scenarios on energy efficiency and CO2 emissions in the European Iron & Steel industry," Energy, Elsevier, vol. 54(C), pages 113-128.
    14. Cheng, Zhilong & Yang, Jian & Zhou, Lang & Liu, Yan & Wang, Qiuwang, 2016. "Characteristics of charcoal combustion and its effects on iron-ore sintering performance," Applied Energy, Elsevier, vol. 161(C), pages 364-374.
    15. Quader, M. Abdul & Ahmed, Shamsuddin & Ghazilla, Raja Ariffin Raja & Ahmed, Shameem & Dahari, Mahidzal, 2015. "A comprehensive review on energy efficient CO2 breakthrough technologies for sustainable green iron and steel manufacturing," Renewable and Sustainable Energy Reviews, Elsevier, vol. 50(C), pages 594-614.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhao, Qi & Li, Yi & Chen, Xianfeng, 2022. "Fire extinguishing and explosion suppression characteristics of explosion suppression system with N2/APP after methane/coal dust explosion," Energy, Elsevier, vol. 257(C).
    2. Zude Cheng & Haitao Wang & Junsheng Feng & Yongfang Xia & Hui Dong, 2021. "Energy and Exergy Efficiency Analysis of Fluid Flow and Heat Transfer in Sinter Vertical Cooler," Energies, MDPI, vol. 14(15), pages 1-18, July.
    3. Marcin Sajdak & Roksana Muzyka & Grzegorz Gałko & Ewelina Ksepko & Monika Zajemska & Szymon Sobek & Dariusz Tercki, 2022. "Actual Trends in the Usability of Biochar as a High-Value Product of Biomass Obtained through Pyrolysis," Energies, MDPI, vol. 16(1), pages 1-30, December.
    4. Xin, Haihui & Tian, Wenjiang & Zhou, Banghao & Qi, Xu-yao & Li, Jianfeng & Wu, Jinfeng & Wang, De-ming, 2023. "Pore structure evolution and oxidation characteristic change of coal treated with liquid carbon dioxide and liquid nitrogen," Energy, Elsevier, vol. 268(C).
    5. Ren, Lei & Zhou, Sheng & Peng, Tianduo & Ou, Xunmin, 2021. "A review of CO2 emissions reduction technologies and low-carbon development in the iron and steel industry focusing on China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 143(C).
    6. Wang, Lin & Yang, Yongbin & Ou, Yang & Zhong, Qiang & Zhang, Yan & Yi, Lingyun & Li, Qian & Huang, Zhucheng & Jiang, Tao, 2024. "In-depth study on the synergistic conversion mechanism of iron ore with waste biochar for co-producing directly reduced iron (DRI) and syngas," Energy, Elsevier, vol. 290(C).
    7. Yuan, Yuxing & Na, Hongming & Chen, Chuang & Qiu, Ziyang & Sun, Jingchao & Zhang, Lei & Du, Tao & Yang, Yuhang, 2024. "Status, challenges, and prospects of energy efficiency improvement methods in steel production: A multi-perspective review," Energy, Elsevier, vol. 304(C).
    8. Dong, Xinyuan & Wang, Zhixing & Zhang, Junhong & Zhan, Wenlong & Gao, Lihua & He, Zhijun, 2024. "Synthesis and characteristics of carbon-based synfuel from biomass and coal powder by synergistic co-carbonization technology," Renewable Energy, Elsevier, vol. 227(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Skoczkowski, Tadeusz & Verdolini, Elena & Bielecki, Sławomir & Kochański, Max & Korczak, Katarzyna & Węglarz, Arkadiusz, 2020. "Technology innovation system analysis of decarbonisation options in the EU steel industry," Energy, Elsevier, vol. 212(C).
    2. Li, Yibo & Li, Juan & Sun, Mei & Guo, Yanzi & Cheng, Faxin & Gao, Cuixia, 2024. "Analysis of carbon neutrality technology path selection in the steel industry under policy incentives," Energy, Elsevier, vol. 292(C).
    3. Suopajärvi, Hannu & Umeki, Kentaro & Mousa, Elsayed & Hedayati, Ali & Romar, Henrik & Kemppainen, Antti & Wang, Chuan & Phounglamcheik, Aekjuthon & Tuomikoski, Sari & Norberg, Nicklas & Andefors, Alf , 2018. "Use of biomass in integrated steelmaking – Status quo, future needs and comparison to other low-CO2 steel production technologies," Applied Energy, Elsevier, vol. 213(C), pages 384-407.
    4. Chen, Qianqian & Gu, Yu & Tang, Zhiyong & Wei, Wei & Sun, Yuhan, 2018. "Assessment of low-carbon iron and steel production with CO2 recycling and utilization technologies: A case study in China," Applied Energy, Elsevier, vol. 220(C), pages 192-207.
    5. Ren, Lei & Zhou, Sheng & Peng, Tianduo & Ou, Xunmin, 2021. "A review of CO2 emissions reduction technologies and low-carbon development in the iron and steel industry focusing on China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 143(C).
    6. Andrade, Carlos & Desport, Lucas & Selosse, Sandrine, 2024. "Net-negative emission opportunities for the iron and steel industry on a global scale," Applied Energy, Elsevier, vol. 358(C).
    7. Haendel, Michael & Hirzel, Simon & Süß, Marlene, 2022. "Economic optima for buffers in direct reduction steelmaking under increasing shares of renewable hydrogen," Renewable Energy, Elsevier, vol. 190(C), pages 1100-1111.
    8. Bhadbhade, Navdeep & Zuberi, M. Jibran S. & Patel, Martin K., 2019. "A bottom-up analysis of energy efficiency improvement and CO2 emission reduction potentials for the swiss metals sector," Energy, Elsevier, vol. 181(C), pages 173-186.
    9. Ida Karlsson & Johan Rootzén & Alla Toktarova & Mikael Odenberger & Filip Johnsson & Lisa Göransson, 2020. "Roadmap for Decarbonization of the Building and Construction Industry—A Supply Chain Analysis Including Primary Production of Steel and Cement," Energies, MDPI, vol. 13(16), pages 1-40, August.
    10. Wang, Peng & Zhao, Shen & Dai, Tao & Peng, Kun & Zhang, Qi & Li, Jiashuo & Chen, Wei-Qiang, 2022. "Regional disparities in steel production and restrictions to progress on global decarbonization: A cross-national analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    11. Julian Suer & Marzia Traverso & Nils Jäger, 2022. "Review of Life Cycle Assessments for Steel and Environmental Analysis of Future Steel Production Scenarios," Sustainability, MDPI, vol. 14(21), pages 1-22, October.
    12. Wang, Guangwei & Zhang, Jianliang & Lee, Jui-Yuan & Mao, Xiaoming & Ye, Lian & Xu, Wanren & Ning, Xiaojun & Zhang, Nan & Teng, Haipeng & Wang, Chuan, 2020. "Hydrothermal carbonization of maize straw for hydrochar production and its injection for blast furnace," Applied Energy, Elsevier, vol. 266(C).
    13. Nwachukwu, Chinedu Maureen & Wang, Chuan & Wetterlund, Elisabeth, 2021. "Exploring the role of forest biomass in abating fossil CO2 emissions in the iron and steel industry – The case of Sweden," Applied Energy, Elsevier, vol. 288(C).
    14. Junpeng Fu & Jiuju Cai, 2020. "Study of Heat Transfer and the Hydrodynamic Performance of Gas–Solid Heat Transfer in a Vertical Sinter Cooling Bed Using the CFD-Taguchi-Grey Relational Analysis Method," Energies, MDPI, vol. 13(9), pages 1-30, May.
    15. Teresa Annunziata Branca & Barbara Fornai & Valentina Colla & Maria Ilaria Pistelli & Eros Luciano Faraci & Filippo Cirilli & Antonius Johannes Schröder, 2021. "Industrial Symbiosis and Energy Efficiency in European Process Industries: A Review," Sustainability, MDPI, vol. 13(16), pages 1-37, August.
    16. He, Kun & Wang, Li, 2017. "A review of energy use and energy-efficient technologies for the iron and steel industry," Renewable and Sustainable Energy Reviews, Elsevier, vol. 70(C), pages 1022-1039.
    17. Konstantinos Koasidis & Alexandros Nikas & Hera Neofytou & Anastasios Karamaneas & Ajay Gambhir & Jakob Wachsmuth & Haris Doukas, 2020. "The UK and German Low-Carbon Industry Transitions from a Sectoral Innovation and System Failures Perspective," Energies, MDPI, vol. 13(19), pages 1-34, September.
    18. Anna Biniek-Poskart & Marcin Sajdak & Magdalena Skrzyniarz & Jakub Rzącki & Andrzej Skibiński & Monika Zajemska, 2023. "The Application of Lignocellulosic Biomass Waste in the Iron and Steel Industry in the Context of Challenges Related to the Energy Crisis," Energies, MDPI, vol. 16(18), pages 1-25, September.
    19. Hu, Xueyue & Wang, Chunying & Elshkaki, Ayman, 2024. "Material-energy Nexus: A systematic literature review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 192(C).
    20. Sun, Minmin & Zhang, Jianliang & Li, Kejiang & Barati, Mansoor & Liu, Zhibin, 2022. "Co-gasification characteristics of coke blended with hydro-char and pyro-char from bamboo," Energy, Elsevier, vol. 241(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:rensus:v:131:y:2020:i:c:s1364032120303257. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600126/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.