IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v14y2021i3p617-d487105.html
   My bibliography  Save this article

Operating Performance of Pure Electric Loaders with Different Types of Motors Based on Simulation Analysis

Author

Listed:
  • Xuefei Li

    (School of Mechanical and Aerospace Engineering, Jilin University, Changchun 130022, China
    Key Laboratory of CNC Equipment Reliability, Ministry of Education, Jilin University, Changchun 130022, China)

  • Chao Duan

    (School of Mechanical and Aerospace Engineering, Jilin University, Changchun 130022, China)

  • Kun Bai

    (School of Mechanical and Aerospace Engineering, Jilin University, Changchun 130022, China)

  • Zongwei Yao

    (School of Mechanical and Aerospace Engineering, Jilin University, Changchun 130022, China
    Key Laboratory of CNC Equipment Reliability, Ministry of Education, Jilin University, Changchun 130022, China)

Abstract

The electrification of loader designs can utilise several power motor types. Hence, this study investigates the operational performance of pure electric-powered loaders matched with three types of motors. Firstly, for the ZL08 loader, it is proposed that a pure electric-powered loader structure adopts two motors to drive the walking and hydraulic systems separately. Secondly, the dynamic parameters of the two motors were matched, and then, a joint vehicle dynamics model of the control system, the Multi-Body Dynamics (MBD) module and the material Discrete Element Method (DEM) module, was established. Finally, the performance of the walking system with three motors was tested by inserting three materials and using accelerating and climbing methods. The operating performance of the hydraulic system was tested by shovelling and unloading three materials. Results show that when inserting difficult materials, the loader’s walking system with switched reluctance motors is 9.74–21.2% deeper than that with the other two motors and 11.7–56.2% faster at the same depth. The hydraulic system consumes 3–15.7% less energy when matched with a permanent magnet synchronous motor than the other two motors. Pure electric loaders have the best operating performance when the walking system is matched with a switched reluctance motor, and the hydraulic system is matched with a permanent magnet synchronous motor.

Suggested Citation

  • Xuefei Li & Chao Duan & Kun Bai & Zongwei Yao, 2021. "Operating Performance of Pure Electric Loaders with Different Types of Motors Based on Simulation Analysis," Energies, MDPI, vol. 14(3), pages 1-19, January.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:3:p:617-:d:487105
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/14/3/617/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/14/3/617/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Yu Meng & Huazhen Fang & Guodong Liang & Qing Gu & Li Liu, 2019. "Bucket Trajectory Optimization under the Automatic Scooping of LHD," Energies, MDPI, vol. 12(20), pages 1-18, October.
    2. Quan, Zhongyi & Quan, Long & Zhang, Jinman, 2014. "Review of energy efficient direct pump controlled cylinder electro-hydraulic technology," Renewable and Sustainable Energy Reviews, Elsevier, vol. 35(C), pages 336-346.
    3. Lin, Tianliang & Lin, Yuanzheng & Ren, Haoling & Chen, Haibin & Chen, Qihuai & Li, Zhongshen, 2020. "Development and key technologies of pure electric construction machinery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 132(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Xiaotao Fei & Yunwu Han & Shaw Voon Wong & Muhammad Amin Azman & Wenlong Shen, 2024. "Design and Testing of Innovative Type of Dual-Motor Drive Electric Wheel Loader," Energies, MDPI, vol. 17(7), pages 1-28, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Chen, Qihuai & Lin, Tianliang & Ren, Haoling & Fu, Shengjie, 2019. "Novel potential energy regeneration systems for hybrid hydraulic excavators," Mathematics and Computers in Simulation (MATCOM), Elsevier, vol. 163(C), pages 130-145.
    2. Lin, Tianliang & Chen, Qiang & Ren, Haoling & Huang, Weiping & Chen, Qihuai & Fu, Shengjie, 2017. "Review of boom potential energy regeneration technology for hydraulic construction machinery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 358-371.
    3. Jin, Rui & Li, Lei & Liang, Xiaoling & Zou, Xiang & Yang, Zeyuan & Ge, Shuzhi Sam & Huang, Haihong, 2024. "Energy-efficient design of the powertrain for mechanical-electro-hydraulic equipment via configuring multidimensional controllable variables," Renewable and Sustainable Energy Reviews, Elsevier, vol. 201(C).
    4. Xiangyang Li & Yiting Xi & Dunhui Xiao & Jiaxin Tao, 2021. "Valve Plate Structural Optimal Design and Flow Field Analysis for the Aviation Bidirectional Three-Port Piston Pump," Energies, MDPI, vol. 14(11), pages 1-14, June.
    5. Wang, He & Chen, Zhen & Huang, Jiahai, 2021. "Improvement of vibration frequency and energy efficiency in the uniaxial electro-hydraulic shaking tables for sinusoidal vibration waveform," Energy, Elsevier, vol. 218(C).
    6. Wu, Wei & Hu, Jibin & Yuan, Shihua & Di, Chongfeng, 2016. "A hydraulic hybrid propulsion method for automobiles with self-adaptive system," Energy, Elsevier, vol. 114(C), pages 683-692.
    7. Zhongshuai Shen & Xueying Bao & Zilong Li & Xiangru Lv, 2024. "Comparative Analysis of Carbon Emissions from Filled Embankment and Excavated Graben Schemes of Railway Subgrade Engineering," Sustainability, MDPI, vol. 16(19), pages 1-28, September.
    8. Xiaotao Fei & Yunwu Han & Shaw Voon Wong & Muhammad Amin Azman & Wenlong Shen, 2024. "Design and Testing of Innovative Type of Dual-Motor Drive Electric Wheel Loader," Energies, MDPI, vol. 17(7), pages 1-28, March.
    9. Pugi, L. & Pagliai, M. & Nocentini, A. & Lutzemberger, G. & Pretto, A., 2017. "Design of a hydraulic servo-actuation fed by a regenerative braking system," Applied Energy, Elsevier, vol. 187(C), pages 96-115.
    10. Huang, Xiaohui & Huang, Qi & Cao, Huajun & Yan, Wanbin & Cao, Le & Zhang, Qiongzhi, 2023. "Optimal design for improving operation performance of electric construction machinery collaborative system: Method and application," Energy, Elsevier, vol. 263(PA).
    11. Gabriel Freire & Guillermo Ramirez & René Gómez & Krzysztof Skrzypkowski & Krzysztof Zagórski, 2023. "Electro-Mechanical Modeling and Evaluation of Electric Load Haul Dump Based on Field Measurements," Energies, MDPI, vol. 16(11), pages 1-17, May.
    12. Søren Ketelsen & Damiano Padovani & Torben O. Andersen & Morten Kjeld Ebbesen & Lasse Schmidt, 2019. "Classification and Review of Pump-Controlled Differential Cylinder Drives," Energies, MDPI, vol. 12(7), pages 1-27, April.
    13. Jun-hui Zhang & Gan Liu & Ruqi Ding & Kun Zhang & Min Pan & Shihao Liu, 2019. "3D Printing for Energy-Saving: Evidence from Hydraulic Manifolds Design," Energies, MDPI, vol. 12(13), pages 1-21, June.
    14. Huang, Zhenhua & Fan, Hongqin, 2022. "Responsibility-sharing subsidy policy for reducing diesel emissions from in-use off-road construction equipment," Applied Energy, Elsevier, vol. 320(C).
    15. Lin, Tianliang & Lin, Yuanzheng & Ren, Haoling & Chen, Haibin & Li, Zhongshen & Chen, Qihuai, 2021. "A double variable control load sensing system for electric hydraulic excavator," Energy, Elsevier, vol. 223(C).
    16. Mingkun Yang & Xianhang Liu & Guishan Yan & Chao Ai & Cong Yu, 2024. "Research on Variable Speed Variable Displacement Power Unit with High Efficiency and High Dynamic Optimized Matching," Energies, MDPI, vol. 17(13), pages 1-22, July.
    17. Teemu Koitto & Heikki Kauranne & Olof Calonius & Tatiana Minav & Matti Pietola, 2019. "Experimental Study on Fast and Energy-Efficient Direct Driven Hydraulic Actuator Unit," Energies, MDPI, vol. 12(8), pages 1-17, April.
    18. Huang, Xiaohui & Huang, Qi & Cao, Huajun & Wang, Qianyue & Yan, Wanbin & Cao, Le, 2023. "Battery capacity selection for electric construction machinery considering variable operating conditions and multiple interest claims," Energy, Elsevier, vol. 275(C).
    19. Daniele Beltrami & Paolo Iora & Laura Tribioli & Stefano Uberti, 2021. "Electrification of Compact Off-Highway Vehicles—Overview of the Current State of the Art and Trends," Energies, MDPI, vol. 14(17), pages 1-30, September.
    20. Damiano Padovani & Søren Ketelsen & Daniel Hagen & Lasse Schmidt, 2019. "A Self-Contained Electro-Hydraulic Cylinder with Passive Load-Holding Capability," Energies, MDPI, vol. 12(2), pages 1-21, January.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:14:y:2021:i:3:p:617-:d:487105. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.