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Review of energy efficient direct pump controlled cylinder electro-hydraulic technology

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  • Quan, Zhongyi
  • Quan, Long
  • Zhang, Jinman

Abstract

Hydraulic cylinder is an indispensable linear actuator in high power applications like construction machinery. In order to reduce the energy consumption, the noise and the waste oil disposal pollution of the hydraulic cylinder control system, the most direct method is adopting the direct pump control technology which eliminates the throttle losses in the main power line. In such system, by changing the speed or the displacement of the pump, the pressure and volume flow will be matched with the need of loads. To date, research works in this field have been reported in many articles, but they are scattered and written in different languages. An overview which can summarize the latest development of this technology appears to be necessary. This paper provides a comprehensive review on this technology, aiming at clarifying recent advances and outlining potential challenges in the research and application of this technology. The review mainly covers three parts: system structure, control, and derived energy recovery system. Also the evolvement of the electro-hydraulic cylinder control system is introduced. The review indicates that attentions should be paid to the control and energy recovery plan of the direct pump controlled cylinder system, and to the newly proposed asymmetric pump controlled differential cylinder technology. It is envisaged that the information gathered in this paper will be a valuable one-stop source of information for researchers, as well as providing a direction for future research in this area.

Suggested Citation

  • Quan, Zhongyi & Quan, Long & Zhang, Jinman, 2014. "Review of energy efficient direct pump controlled cylinder electro-hydraulic technology," Renewable and Sustainable Energy Reviews, Elsevier, vol. 35(C), pages 336-346.
    • Handle: RePEc:eee:rensus:v:35:y:2014:i:c:p:336-346
    DOI: 10.1016/j.rser.2014.04.036
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    References listed on IDEAS

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    1. Zhang, Dahai & Li, Wei & Lin, Yonggang & Bao, Jingwei, 2012. "An overview of hydraulic systems in wave energy application in China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(7), pages 4522-4526.
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    1. Wang, He & Chen, Zhen & Huang, Jiahai, 2021. "Improvement of vibration frequency and energy efficiency in the uniaxial electro-hydraulic shaking tables for sinusoidal vibration waveform," Energy, Elsevier, vol. 218(C).
    2. Chen, Qihuai & Lin, Tianliang & Ren, Haoling & Fu, Shengjie, 2019. "Novel potential energy regeneration systems for hybrid hydraulic excavators," Mathematics and Computers in Simulation (MATCOM), Elsevier, vol. 163(C), pages 130-145.
    3. Damiano Padovani & Søren Ketelsen & Daniel Hagen & Lasse Schmidt, 2019. "A Self-Contained Electro-Hydraulic Cylinder with Passive Load-Holding Capability," Energies, MDPI, vol. 12(2), pages 1-21, January.
    4. Pugi, L. & Pagliai, M. & Nocentini, A. & Lutzemberger, G. & Pretto, A., 2017. "Design of a hydraulic servo-actuation fed by a regenerative braking system," Applied Energy, Elsevier, vol. 187(C), pages 96-115.
    5. Wu, Wei & Hu, Jibin & Yuan, Shihua & Di, Chongfeng, 2016. "A hydraulic hybrid propulsion method for automobiles with self-adaptive system," Energy, Elsevier, vol. 114(C), pages 683-692.
    6. Teemu Koitto & Heikki Kauranne & Olof Calonius & Tatiana Minav & Matti Pietola, 2019. "Experimental Study on Fast and Energy-Efficient Direct Driven Hydraulic Actuator Unit," Energies, MDPI, vol. 12(8), pages 1-17, April.
    7. Søren Ketelsen & Damiano Padovani & Torben O. Andersen & Morten Kjeld Ebbesen & Lasse Schmidt, 2019. "Classification and Review of Pump-Controlled Differential Cylinder Drives," Energies, MDPI, vol. 12(7), pages 1-27, April.
    8. Lin, Tianliang & Chen, Qiang & Ren, Haoling & Huang, Weiping & Chen, Qihuai & Fu, Shengjie, 2017. "Review of boom potential energy regeneration technology for hydraulic construction machinery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 358-371.
    9. Jun-hui Zhang & Gan Liu & Ruqi Ding & Kun Zhang & Min Pan & Shihao Liu, 2019. "3D Printing for Energy-Saving: Evidence from Hydraulic Manifolds Design," Energies, MDPI, vol. 12(13), pages 1-21, June.
    10. Mingkun Yang & Xianhang Liu & Guishan Yan & Chao Ai & Cong Yu, 2024. "Research on Variable Speed Variable Displacement Power Unit with High Efficiency and High Dynamic Optimized Matching," Energies, MDPI, vol. 17(13), pages 1-22, July.
    11. Xiangyang Li & Yiting Xi & Dunhui Xiao & Jiaxin Tao, 2021. "Valve Plate Structural Optimal Design and Flow Field Analysis for the Aviation Bidirectional Three-Port Piston Pump," Energies, MDPI, vol. 14(11), pages 1-14, June.
    12. Xuefei Li & Chao Duan & Kun Bai & Zongwei Yao, 2021. "Operating Performance of Pure Electric Loaders with Different Types of Motors Based on Simulation Analysis," Energies, MDPI, vol. 14(3), pages 1-19, January.

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