IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v13y2020i9p2396-d356678.html
   My bibliography  Save this article

Energy Consumption Analysis for Vehicle Production through a Material Flow Approach

Author

Listed:
  • Fernando Enzo Kenta Sato

    (Cyclical Resource Promotion Division, Honda Motor Co., Ltd., Wako 351-0114, Japan
    Department of Management Science and Technology, Graduate School of Engineering, Tohoku University, Sendai 980-8579, Japan)

  • Toshihiko Nakata

    (Department of Management Science and Technology, Graduate School of Engineering, Tohoku University, Sendai 980-8579, Japan)

Abstract

The aim of this study is to comprehensively evaluate the energy consumption in the automotive industry, clarifying the effect of its productive processes. For this propose, the material flow of the vehicles has been elaborated, from mining to vehicle assembly. Initially, processes where each type of material was used, and the relationship between them, were clarified. Subsequently, material flow was elaborated, while considering materials input in each process. Consequently, the consumption of energy resources (i.e., oil, natural gas, coal, and electricity) was calculated. Open data were utilized, and the effects on the Japanese vehicle market were analyzed as a case study. Our results indicate that the energy that is required for vehicle production is 41.8 MJ/kg per vehicle, where mining and material production processes represent 68% of the total consumption. Moreover, 5.23 kg of raw materials and energy resources are required to produce 1 kg of vehicle. Finally, this study proposed values of energy consumption per mass of part produced, which can be used to facilitate future material and energy analysis for the automotive industry. Those values can be adopted and modified as necessary, allowing for possible changes in future premises to be incorporated.

Suggested Citation

  • Fernando Enzo Kenta Sato & Toshihiko Nakata, 2020. "Energy Consumption Analysis for Vehicle Production through a Material Flow Approach," Energies, MDPI, vol. 13(9), pages 1-18, May.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:9:p:2396-:d:356678
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/13/9/2396/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/13/9/2396/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Sato, Fernando Enzo Kenta & Furubayashi, Takaaki & Nakata, Toshihiko, 2019. "Application of energy and CO2 reduction assessments for end-of-life vehicles recycling in Japan," Applied Energy, Elsevier, vol. 237(C), pages 779-794.
    2. Viñoles-Cebolla, Rosario & Bastante-Ceca, María José & Capuz-Rizo, Salvador F., 2015. "An integrated method to calculate an automobile's emissions throughout its life cycle," Energy, Elsevier, vol. 83(C), pages 125-136.
    3. Yang, Zijun & Wang, Bowen & Jiao, Kui, 2020. "Life cycle assessment of fuel cell, electric and internal combustion engine vehicles under different fuel scenarios and driving mileages in China," Energy, Elsevier, vol. 198(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Kai Rüdele & Matthias Wolf, 2023. "Identification and Reduction of Product Carbon Footprints: Case Studies from the Austrian Automotive Supplier Industry," Sustainability, MDPI, vol. 15(20), pages 1-24, October.
    2. Naoya Shigeta & Seyed Ehsan Hosseini, 2020. "Sustainable Development of the Automobile Industry in the United States, Europe, and Japan with Special Focus on the Vehicles’ Power Sources," Energies, MDPI, vol. 14(1), pages 1-32, December.
    3. Salvatore Martelli & Francesco Mocera & Aurelio Somà, 2023. "Carbon Footprint of an Orchard Tractor through a Life-Cycle Assessment Approach," Agriculture, MDPI, vol. 13(6), pages 1-22, June.
    4. Iwona Paprocka & Damian Krenczyk, 2023. "On Energy Consumption and Productivity in a Mixed-Model Assembly Line Sequencing Problem," Energies, MDPI, vol. 16(20), pages 1-19, October.
    5. Zhang, Bo & Zhang, Jiangyan & Shen, Tielong, 2022. "Optimal control design for comfortable-driving of hybrid electric vehicles in acceleration mode," Applied Energy, Elsevier, vol. 305(C).
    6. Samantha Heiberg & Emily Emond & Cody Allen & Dheeraj Raya & Venkataramana Gadhamshetty & Saurabh Sudha Dhiman & Achyuth Ravilla & Ilke Celik, 2023. "Environmental Impact Assessment of Autonomous Transportation Systems," Energies, MDPI, vol. 16(13), pages 1-13, June.
    7. Pérez Sánchez, Laura À. & Velasco-Fernández, Raúl & Giampietro, Mario, 2024. "Analyzing the energy metabolism of the automotive industry to study the differences found in this sector across EU countries," Energy, Elsevier, vol. 296(C).
    8. Lisa Winkler & Drew Pearce & Jenny Nelson & Oytun Babacan, 2023. "The effect of sustainable mobility transition policies on cumulative urban transport emissions and energy demand," Nature Communications, Nature, vol. 14(1), pages 1-14, December.
    9. Urbano, Eva M. & Martinez-Viol, Victor & Kampouropoulos, Konstantinos & Romeral, Luis, 2021. "Energy equipment sizing and operation optimisation for prosumer industrial SMEs – A lifetime approach," Applied Energy, Elsevier, vol. 299(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Desreveaux, A. & Bouscayrol, A. & Trigui, R. & Hittinger, E. & Castex, E. & Sirbu, G.M., 2023. "Accurate energy consumption for comparison of climate change impact of thermal and electric vehicles," Energy, Elsevier, vol. 268(C).
    2. Liu, Yajie & Dong, Feng & Wang, Yulong & Li, Jingyun & Qin, Chang, 2023. "Assessment of the energy-saving and environment effects of China's gasoline vehicle withdrawal under the impact of geopolitical risks," Resources Policy, Elsevier, vol. 86(PB).
    3. Tang, Qingsong & Yang, Yang & Luo, Chang & Yang, Zhong & Fu, Chunyun, 2022. "A novel electro-hydraulic compound braking system coordinated control strategy for a four-wheel-drive pure electric vehicle driven by dual motors," Energy, Elsevier, vol. 241(C).
    4. Liang, Yanan & Kleijn, René & Tukker, Arnold & van der Voet, Ester, 2022. "Material requirements for low-carbon energy technologies: A quantitative review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 161(C).
    5. Lu, Qiang & Zhang, Bo & Yang, Shichun & Peng, Zhaoxia, 2022. "Life cycle assessment on energy efficiency of hydrogen fuel cell vehicle in China," Energy, Elsevier, vol. 257(C).
    6. George Barjoveanu & Florenta Dinita & Carmen Teodosiu, 2022. "Aging Passenger Car Fleet Structure, Dynamics, and Environmental Performance Evaluation at the Regional Level by Life Cycle Assessment," Sustainability, MDPI, vol. 14(14), pages 1-18, July.
    7. Yang, Zirong & Jiao, Kui & Wu, Kangcheng & Shi, Weilong & Jiang, Shangfeng & Zhang, Longhai & Du, Qing, 2021. "Numerical investigations of assisted heating cold start strategies for proton exchange membrane fuel cell systems," Energy, Elsevier, vol. 222(C).
    8. Yu Yang & Chao Wang & Shujun Yang & Xianzhi Tang, 2022. "Study on Top Hierarchy Control Strategy of AEBS over Regenerative Brake and Hydraulic Brake for Hub Motor Drive BEVs," Energies, MDPI, vol. 15(22), pages 1-17, November.
    9. Buberger, Johannes & Kersten, Anton & Kuder, Manuel & Eckerle, Richard & Weyh, Thomas & Thiringer, Torbjörn, 2022. "Total CO2-equivalent life-cycle emissions from commercially available passenger cars," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    10. Zambri Harun & Altaf Hossain Molla & Mohd Radzi Abu Mansor & Rozmi Ismail, 2022. "Development, Critical Evaluation, and Proposed Framework: End-of-Life Vehicle Recycling in India," Sustainability, MDPI, vol. 14(22), pages 1-25, November.
    11. Shi, Lei & Wu, Rongxin & Lin, Boqiang, 2023. "Where will go for electric vehicles in China after the government subsidy incentives are abolished? A controversial consumer perspective," Energy, Elsevier, vol. 262(PA).
    12. Ziyad Tariq Abdullah, 2021. "Remanufacturing end-of-life passenger car waste sheet steel into mesh sheet: A sustainability assessment," PLOS ONE, Public Library of Science, vol. 16(10), pages 1-18, October.
    13. Kim, Donghwan & Kim, Jisoo & Son, Yousang & Park, Sungwook, 2024. "Characteristics of the in-cylinder flow and spray for intake valve timing in an optical GDI engine with spray-guided injection," Energy, Elsevier, vol. 307(C).
    14. Paul Wolfram & Qingshi Tu & Niko Heeren & Stefan Pauliuk & Edgar G. Hertwich, 2021. "Material efficiency and climate change mitigation of passenger vehicles," Journal of Industrial Ecology, Yale University, vol. 25(2), pages 494-510, April.
    15. Eduardo J. C. Cavalcanti & Daniel R. S. da Silva & Monica Carvalho, 2022. "Life Cycle and Exergoenvironmental Analyses of Ethanol: Performance of a Flex-Fuel Spark-Ignition Engine at Wide-Open Throttle Conditions," Energies, MDPI, vol. 15(4), pages 1-19, February.
    16. Eugene Yin Cheung Wong & Danny Chi Kuen Ho & Stuart So & Chi-Wing Tsang & Eve Man Hin Chan, 2021. "Life Cycle Assessment of Electric Vehicles and Hydrogen Fuel Cell Vehicles Using the GREET Model—A Comparative Study," Sustainability, MDPI, vol. 13(9), pages 1-14, April.
    17. Olivier Bethoux, 2020. "Hydrogen Fuel Cell Road Vehicles and Their Infrastructure: An Option towards an Environmentally Friendly Energy Transition," Energies, MDPI, vol. 13(22), pages 1-27, November.
    18. Cao, Qiming & Min, Haitao & Sun, Weiyi & Zhao, Honghui & Yu, Yuanbin & Zhang, Zhaopu & Jiang, Junyu, 2024. "A method of combining active and passive strategies by genetic algorithm in multi-stage cold start of proton exchange membrane fuel cell," Energy, Elsevier, vol. 288(C).
    19. Yuuki Yoshimoto & Koki Kishimoto & Kanchan Kumar Sen & Takako Mochida & Andrew Chapman, 2023. "Toward Economically Efficient Carbon Reduction: Contrasting Greening Plastic Supply Chains with Alternative Energy Policy Approaches," Sustainability, MDPI, vol. 15(17), pages 1-19, September.
    20. Nicole Anderson & Gayan Wedawatta & Ishara Rathnayake & Niluka Domingo & Zahirah Azizi, 2022. "Embodied Energy Consumption in the Residential Sector: A Case Study of Affordable Housing," Sustainability, MDPI, vol. 14(9), pages 1-18, April.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:13:y:2020:i:9:p:2396-:d:356678. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.