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Thermal Effects of Natural Gas and Syngas Co-Firing System on Heat Treatment Process in the Preheating Furnace

Author

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  • Piotr Jóźwiak

    (Thermal Processes Department, Institute of Power Engineering, 01-330 Warsaw, Poland
    Institute of Heat Engineering, Warsaw University of Technology, 00-665 Warsaw, Poland)

  • Jarosław Hercog

    (Thermal Processes Department, Institute of Power Engineering, 01-330 Warsaw, Poland)

  • Aleksandra Kiedrzyńska

    (Thermal Processes Department, Institute of Power Engineering, 01-330 Warsaw, Poland)

  • Krzysztof Badyda

    (Institute of Heat Engineering, Warsaw University of Technology, 00-665 Warsaw, Poland)

  • Daniela Olevano

    (Centro Sviluppo Materiali S.p.A., 00128 Rome, Italy)

Abstract

Preheating furnaces, which are commonly used in many production sectors (e.g., iron and steel), are simultaneously one of the most energy-intensive devices used in the industry. Partial replacement of natural gas with biomass-derived synthesis gas as a fuel used for heating would be an important step towards limiting industrial CO 2 emissions. The time dependent computational fluid dynamics (CFD) model of an exemplary furnace was created to evaluate whether it is possible to obtain 40% of energy from syngas combustion without deterioration of thermal parameters of the treated load. As an outcome, a promising method to organize co-firing in the furnace was indicated. The obtained results show that the co-firing method (up to 40% thermal natural gas replacement with syngas), assuming low air-to-fuel equivalence ratio (λ NG = 2.0) and even distribution of power among the furnace corners, lead to satisfactory efficiency of the heat treatment process—the heat transferred to the load exceeds 95% of the heat delivered to the load in the reference case), while carbon dioxide emission is reduced from 285.5 to 171.3 kg CO 2 /h. This study showed that it is feasible (from the heat transfer point of view) to decrease the environmental impact of the process industries by the use of renewable fuels.

Suggested Citation

  • Piotr Jóźwiak & Jarosław Hercog & Aleksandra Kiedrzyńska & Krzysztof Badyda & Daniela Olevano, 2020. "Thermal Effects of Natural Gas and Syngas Co-Firing System on Heat Treatment Process in the Preheating Furnace," Energies, MDPI, vol. 13(7), pages 1-15, April.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:7:p:1698-:d:341116
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    References listed on IDEAS

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    1. Liu, H. & Saffaripour, M. & Mellin, P. & Grip, C.-E. & Yang, W. & Blasiak, W., 2014. "A thermodynamic study of hot syngas impurities in steel reheating furnaces – Corrosion and interaction with oxide scales," Energy, Elsevier, vol. 77(C), pages 352-361.
    2. Jóźwiak, Piotr & Hercog, Jarosław & Kiedrzyńska, Aleksandra & Badyda, Krzysztof, 2019. "CFD analysis of natural gas substitution with syngas in the industrial furnaces," Energy, Elsevier, vol. 179(C), pages 593-602.
    3. Kalisz, Sylwester & Pronobis, Marek & Baxter, David, 2008. "Co-firing of biomass waste-derived syngas in coal power boiler," Energy, Elsevier, vol. 33(12), pages 1770-1778.
    4. Echi, Souhir & Bouabidi, Abdallah & Driss, Zied & Abid, Mohamed Salah, 2019. "CFD simulation and optimization of industrial boiler," Energy, Elsevier, vol. 169(C), pages 105-114.
    5. Fiaschi, Daniele & Carta, Riccardo, 2007. "CO2 abatement by co-firing of natural gas and biomass-derived gas in a gas turbine," Energy, Elsevier, vol. 32(4), pages 549-567.
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    1. Kiedrzyńska, Aleksandra & Lewtak, Robert & Świątkowski, Bartosz & Jóźwiak, Piotr & Hercog, Jarosław & Badyda, Krzysztof, 2020. "Numerical study of natural gas and low-calorific syngas co-firing in a pilot scale burner," Energy, Elsevier, vol. 211(C).

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