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Analysis of the Influence of the Type of Belt on the Energy Consumption of Transport Processes in a Belt Conveyor

Author

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  • Mirosław Bajda

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland)

  • Monika Hardygóra

    (Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, Na Grobli 15 St., 50-421 Wrocław, Poland)

Abstract

Results of tests into the energy-efficiency of belt conveyor transportation systems indicate that the energy consumption of their drive mechanisms can be limited by lowering the main resistances in the conveyor. The main component of these resistances is represented by belt indentation rolling resistance. Limiting its value will allow a reduction in the amount of energy consumed by the drive mechanisms. This article presents a test rig which enables uncomplicated evaluations of such rolling resistances. It also presents the results of comparative tests performed for five steel-cord conveyor belts. The tests involved a standard belt, a refurbished belt and three energy-saving belts. As temperature significantly influences the values of belt indentation rolling resistance, the tests were performed in both positive and negative temperatures. The results indicate that when compared with the standard belt, the refurbished and the energy-efficient belts generate higher and lower indentation rolling resistances, respectively. In order to demonstrate practical advantages resulting from the use of energy-saving belts, this article also includes calculations of the power demand of a conveyor drive mechanism during one calendar year, as measured on a belt conveyor operated in a mine. The replacement of a standard belt with a refurbished belt generates a power demand higher by 4.8%, and with an energy-efficient belt—lower by 15.3%.

Suggested Citation

  • Mirosław Bajda & Monika Hardygóra, 2021. "Analysis of the Influence of the Type of Belt on the Energy Consumption of Transport Processes in a Belt Conveyor," Energies, MDPI, vol. 14(19), pages 1-17, September.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:19:p:6180-:d:644923
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    References listed on IDEAS

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    1. Piotr Kulinowski & Piotr Kasza & Jacek Zarzycki, 2021. "Influence of Design Parameters of Idler Bearing Units on the Energy Consumption of a Belt Conveyor," Sustainability, MDPI, vol. 13(1), pages 1-13, January.
    2. Witold Kawalec & Natalia Suchorab & Martyna Konieczna-Fuławka & Robert Król, 2020. "Specific Energy Consumption of a Belt Conveyor System in a Continuous Surface Mine," Energies, MDPI, vol. 13(19), pages 1-10, October.
    3. Mu, Yunfei & Yao, Taiang & Jia, Hongjie & Yu, Xiaodan & Zhao, Bo & Zhang, Xuesong & Ni, Chouwei & Du, Lijia, 2020. "Optimal scheduling method for belt conveyor system in coal mine considering silo virtual energy storage," Applied Energy, Elsevier, vol. 275(C).
    4. Tebello Mathaba & Xiaohua Xia, 2015. "A Parametric Energy Model for Energy Management of Long Belt Conveyors," Energies, MDPI, vol. 8(12), pages 1-19, December.
    5. Łukasz Warguła & Mateusz Kukla & Piotr Lijewski & Michał Dobrzyński & Filip Markiewicz, 2020. "Impact of Compressed Natural Gas (CNG) Fuel Systems in Small Engine Wood Chippers on Exhaust Emissions and Fuel Consumption," Energies, MDPI, vol. 13(24), pages 1-21, December.
    6. Witold Kawalec & Robert Król, 2021. "Generating of Electric Energy by a Declined Overburden Conveyor in a Continuous Surface Mine," Energies, MDPI, vol. 14(13), pages 1-11, July.
    7. He, Daijie & Pang, Yusong & Lodewijks, Gabriel, 2017. "Green operations of belt conveyors by means of speed control," Applied Energy, Elsevier, vol. 188(C), pages 330-341.
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    Cited by:

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    3. Piotr Bortnowski & Horst Gondek & Robert Król & Daniela Marasova & Maksymilian Ozdoba, 2023. "Detection of Blockages of the Belt Conveyor Transfer Point Using an RGB Camera and CNN Autoencoder," Energies, MDPI, vol. 16(4), pages 1-18, February.
    4. Piotr Krawiec & Łukasz Warguła & Konrad Jan Waluś & Elżbieta Gawrońska & Zuzana Ságová & Jonas Matijošius, 2022. "Efficiency and Slippage in Draw Gears with Flat Belts," Energies, MDPI, vol. 15(23), pages 1-11, December.
    5. Paweł Bogacz & Łukasz Cieślik & Dawid Osowski & Paweł Kochaj, 2022. "Analysis of the Scope for Reducing the Level of Energy Consumption of Crew Transport in an Underground Mining Plant Using a Conveyor Belt System Mining Plant," Energies, MDPI, vol. 15(20), pages 1-16, October.
    6. Piotr Bortnowski & Robert Król & Anna Nowak-Szpak & Maksymilian Ozdoba, 2022. "A Preliminary Studies of the Impact of a Conveyor Belt on the Noise Emission," Sustainability, MDPI, vol. 14(5), pages 1-15, February.

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