IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v10y2017i3p327-d92479.html
   My bibliography  Save this article

Biogas Engine Waste Heat Recovery Using Organic Rankine Cycle

Author

Listed:
  • Alberto Benato

    (Department of Industrial Engineering, University of Padova, Padua 35100, Italy)

  • Alarico Macor

    (Department of Engineering and Management, University of Padova, Padova, Padua 35100, Italy)

Abstract

Italy is a leading country in the biogas sector. Energy crops and manure are converted into biogas using anaerobic digestion and, then, into electricity using internal combustion engines (ICEs). Therefore, there is an urgent need for improving the efficiency of these engines taking the real operation into account. To this purpose, in the present work, the organic Rankine cycle (ORC) technology is used to recover the waste heat contained in the exhaust gases of a 1 MW el biogas engine. The ICE behavior being affected by the biogas characteristics, the ORC unit is designed, firstly, using the ICE nameplate data and, then, with data measured during a one-year monitoring activity. The optimum fluid and the plant configuration are selected in both cases using an “in-house” optimization tool. The optimization goal is the maximization of the net electric power while the working fluid is selected among 115 pure fluids and their mixtures. Results show that a recuperative ORC designed using real data guarantees a 30% higher net electric power than the one designed with ICE nameplate conditions.

Suggested Citation

  • Alberto Benato & Alarico Macor, 2017. "Biogas Engine Waste Heat Recovery Using Organic Rankine Cycle," Energies, MDPI, vol. 10(3), pages 1-18, March.
    • Handle: RePEc:gam:jeners:v:10:y:2017:i:3:p:327-:d:92479
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/10/3/327/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/10/3/327/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Long, Huiling & Li, Xiaobing & Wang, Hong & Jia, Jingdun, 2013. "Biomass resources and their bioenergy potential estimation: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 26(C), pages 344-352.
    2. Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2015. "Dynamic behaviour analysis of a three pressure level heat recovery steam generator during transient operation," Energy, Elsevier, vol. 90(P2), pages 1595-1605.
    3. Benato, A. & Kærn, M.R. & Pierobon, L. & Stoppato, A. & Haglind, F., 2015. "Analysis of hot spots in boilers of organic Rankine cycle units during transient operation," Applied Energy, Elsevier, vol. 151(C), pages 119-131.
    4. Florian Heberle & Dieter Brüggemann, 2016. "Thermo-Economic Analysis of Zeotropic Mixtures and Pure Working Fluids in Organic Rankine Cycles for Waste Heat Recovery," Energies, MDPI, vol. 9(4), pages 1-16, March.
    5. Chys, M. & van den Broek, M. & Vanslambrouck, B. & De Paepe, M., 2012. "Potential of zeotropic mixtures as working fluids in organic Rankine cycles," Energy, Elsevier, vol. 44(1), pages 623-632.
    6. Antonelli, Marco & Desideri, Umberto, 2014. "The doping effect of Italian feed-in tariffs on the PV market," Energy Policy, Elsevier, vol. 67(C), pages 583-594.
    7. Pezzuolo, Alex & Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2016. "The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design," Energy, Elsevier, vol. 102(C), pages 605-620.
    8. Hongjin Wang & Hongguang Zhang & Fubin Yang & Songsong Song & Ying Chang & Chen Bei & Kai Yang, 2015. "Parametric Optimization of Regenerative Organic Rankine Cycle System for Diesel Engine Based on Particle Swarm Optimization," Energies, MDPI, vol. 8(9), pages 1-26, September.
    9. Mirko Grljušić & Vladimir Medica & Gojmir Radica, 2015. "Calculation of Efficiencies of a Ship Power Plant Operating with Waste Heat Recovery through Combined Heat and Power Production," Energies, MDPI, vol. 8(5), pages 1-27, May.
    10. Shokati, Naser & Ranjbar, Faramarz & Yari, Mortaza, 2015. "Exergoeconomic analysis and optimization of basic, dual-pressure and dual-fluid ORCs and Kalina geothermal power plants: A comparative study," Renewable Energy, Elsevier, vol. 83(C), pages 527-542.
    11. Xuan Wang & Hua Tian & Gequn Shu, 2016. "Part-Load Performance Prediction and Operation Strategy Design of Organic Rankine Cycles with a Medium Cycle Used for Recovering Waste Heat from Gaseous Fuel Engines," Energies, MDPI, vol. 9(7), pages 1-21, July.
    12. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    13. Vaja, Iacopo & Gambarotta, Agostino, 2010. "Internal Combustion Engine (ICE) bottoming with Organic Rankine Cycles (ORCs)," Energy, Elsevier, vol. 35(2), pages 1084-1093.
    14. Clò, Stefano & Cataldi, Alessandra & Zoppoli, Pietro, 2015. "The merit-order effect in the Italian power market: The impact of solar and wind generation on national wholesale electricity prices," Energy Policy, Elsevier, vol. 77(C), pages 79-88.
    15. Divya, D. & Gopinath, L.R. & Merlin Christy, P., 2015. "A review on current aspects and diverse prospects for enhancing biogas production in sustainable means," Renewable and Sustainable Energy Reviews, Elsevier, vol. 42(C), pages 690-699.
    16. Jradi, M. & Riffat, S., 2014. "Experimental investigation of a biomass-fuelled micro-scale tri-generation system with an organic Rankine cycle and liquid desiccant cooling unit," Energy, Elsevier, vol. 71(C), pages 80-93.
    17. Pantaleo, Antonio & Gennaro, Bernardo De & Shah, Nilay, 2013. "Assessment of optimal size of anaerobic co-digestion plants: An application to cattle farms in the province of Bari (Italy)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 20(C), pages 57-70.
    18. Turconi, R. & O’Dwyer, C. & Flynn, D. & Astrup, T., 2014. "Emissions from cycling of thermal power plants in electricity systems with high penetration of wind power: Life cycle assessment for Ireland," Applied Energy, Elsevier, vol. 131(C), pages 1-8.
    19. Wright, Daniel G. & Dey, Prasanta K. & Brammer, John, 2014. "A barrier and techno-economic analysis of small-scale bCHP (biomass combined heat and power) schemes in the UK," Energy, Elsevier, vol. 71(C), pages 332-345.
    20. Astolfi, Marco & Romano, Matteo C. & Bombarda, Paola & Macchi, Ennio, 2014. "Binary ORC (organic Rankine cycles) power plants for the exploitation of medium–low temperature geothermal sources – Part A: Thermodynamic optimization," Energy, Elsevier, vol. 66(C), pages 423-434.
    21. Tańczuk, Mariusz & Ulbrich, Roman, 2013. "Implementation of a biomass-fired co-generation plant supplied with an ORC (Organic Rankine Cycle) as a heat source for small scale heat distribution system – A comparative analysis under Polish and G," Energy, Elsevier, vol. 62(C), pages 132-141.
    22. Peris, Bernardo & Navarro-Esbrí, Joaquín & Molés, Francisco & González, Manuel & Mota-Babiloni, Adrián, 2015. "Experimental characterization of an ORC (organic Rankine cycle) for power and CHP (combined heat and power) applications from low grade heat sources," Energy, Elsevier, vol. 82(C), pages 269-276.
    23. Alessandra Cesaro & Vincenzo Belgiorno, 2015. "Combined Biogas and Bioethanol Production: Opportunities and Challenges for Industrial Application," Energies, MDPI, vol. 8(8), pages 1-24, August.
    24. Hung, T.C. & Shai, T.Y. & Wang, S.K., 1997. "A review of organic rankine cycles (ORCs) for the recovery of low-grade waste heat," Energy, Elsevier, vol. 22(7), pages 661-667.
    25. Tian, Hua & Shu, Gequn & Wei, Haiqiao & Liang, Xingyu & Liu, Lina, 2012. "Fluids and parameters optimization for the organic Rankine cycles (ORCs) used in exhaust heat recovery of Internal Combustion Engine (ICE)," Energy, Elsevier, vol. 47(1), pages 125-136.
    26. Di Maria, Francesco & Micale, Caterina & Sordi, Alessio, 2014. "Electrical energy production from the integrated aerobic-anaerobic treatment of organic waste by ORC," Renewable Energy, Elsevier, vol. 66(C), pages 461-467.
    27. Baofeng Yao & Fubin Yang & Hongguang Zhang & Enhua Wang & Kai Yang, 2014. "Analyzing the Performance of a Dual Loop Organic Rankine Cycle System for Waste Heat Recovery of a Heavy-Duty Compressed Natural Gas Engine," Energies, MDPI, vol. 7(11), pages 1-22, November.
    28. Astolfi, Marco & Romano, Matteo C. & Bombarda, Paola & Macchi, Ennio, 2014. "Binary ORC (Organic Rankine Cycles) power plants for the exploitation of medium–low temperature geothermal sources – Part B: Techno-economic optimization," Energy, Elsevier, vol. 66(C), pages 435-446.
    29. Benato, A. & Bracco, S. & Stoppato, A. & Mirandola, A., 2016. "LTE: A procedure to predict power plants dynamic behaviour and components lifetime reduction during transient operation," Applied Energy, Elsevier, vol. 162(C), pages 880-891.
    30. Feng, Yongqiang & Zhang, Yaning & Li, Bingxi & Yang, Jinfu & Shi, Yang, 2015. "Sensitivity analysis and thermoeconomic comparison of ORCs (organic Rankine cycles) for low temperature waste heat recovery," Energy, Elsevier, vol. 82(C), pages 664-677.
    31. Pierobon, L. & Benato, A. & Scolari, E. & Haglind, F. & Stoppato, A., 2014. "Waste heat recovery technologies for offshore platforms," Applied Energy, Elsevier, vol. 136(C), pages 228-241.
    32. Mao, Guozhu & Zou, Hongyang & Chen, Guanyi & Du, Huibin & Zuo, Jian, 2015. "Past, current and future of biomass energy research: A bibliometric analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 52(C), pages 1823-1833.
    33. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Pezzuolo, Alex & Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2016. "The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design," Energy, Elsevier, vol. 102(C), pages 605-620.
    2. Youcef Redjeb & Khatima Kaabeche-Djerafi & Anna Stoppato & Alberto Benato, 2021. "The IRC-PD Tool: A Code to Design Steam and Organic Waste Heat Recovery Units," Energies, MDPI, vol. 14(18), pages 1-37, September.
    3. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    4. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    5. Jesper G. Andreasen & Martin R. Kærn & Leonardo Pierobon & Ulrik Larsen & Fredrik Haglind, 2016. "Multi-Objective Optimization of Organic Rankine Cycle Power Plants Using Pure and Mixed Working Fluids," Energies, MDPI, vol. 9(5), pages 1-15, April.
    6. Steven Lecompte & Sanne Lemmens & Henk Huisseune & Martijn Van den Broek & Michel De Paepe, 2015. "Multi-Objective Thermo-Economic Optimization Strategy for ORCs Applied to Subcritical and Transcritical Cycles for Waste Heat Recovery," Energies, MDPI, vol. 8(4), pages 1-28, April.
    7. Roberto Pili & Hartmut Spliethoff & Christoph Wieland, 2017. "Dynamic Simulation of an Organic Rankine Cycle—Detailed Model of a Kettle Boiler," Energies, MDPI, vol. 10(4), pages 1-28, April.
    8. Yang, Min-Hsiung & Yeh, Rong-Hua, 2015. "Thermo-economic optimization of an organic Rankine cycle system for large marine diesel engine waste heat recovery," Energy, Elsevier, vol. 82(C), pages 256-268.
    9. Sanne Lemmens, 2016. "Cost Engineering Techniques and Their Applicability for Cost Estimation of Organic Rankine Cycle Systems," Energies, MDPI, vol. 9(7), pages 1-18, June.
    10. Magdalena Santos-Rodriguez, M. & Flores-Tlacuahuac, Antonio & Zavala, Victor M., 2017. "A stochastic optimization approach for the design of organic fluid mixtures for low-temperature heat recovery," Applied Energy, Elsevier, vol. 198(C), pages 145-159.
    11. Schilling, J. & Entrup, M. & Hopp, M. & Gross, J. & Bardow, A., 2021. "Towards optimal mixtures of working fluids: Integrated design of processes and mixtures for Organic Rankine Cycles," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    12. Chang, C.T. & Costa, M. & La Villetta, M. & Macaluso, A. & Piazzullo, D. & Vanoli, L., 2019. "Thermo-economic analyses of a Taiwanese combined CHP system fuelled with syngas from rice husk gasification," Energy, Elsevier, vol. 167(C), pages 766-780.
    13. Chintala, Venkateswarlu & Kumar, Suresh & Pandey, Jitendra K., 2018. "A technical review on waste heat recovery from compression ignition engines using organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 493-509.
    14. Braimakis, Konstantinos & Karellas, Sotirios, 2018. "Exergetic optimization of double stage Organic Rankine Cycle (ORC)," Energy, Elsevier, vol. 149(C), pages 296-313.
    15. Mondejar, M.E. & Andreasen, J.G. & Pierobon, L. & Larsen, U. & Thern, M. & Haglind, F., 2018. "A review of the use of organic Rankine cycle power systems for maritime applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 126-151.
    16. Kolahchian Tabrizi, Mehrshad & Bonalumi, Davide, 2022. "Techno-economic performance of the 2-propanol/1-butanol zeotropic mixture and 2-propanol/water azeotropic mixture as a working fluid in Organic Rankine Cycles," Energy, Elsevier, vol. 246(C).
    17. Alarico Macor & Alberto Benato, 2020. "Regulated Emissions of Biogas Engines—On Site Experimental Measurements and Damage Assessment on Human Health," Energies, MDPI, vol. 13(5), pages 1-38, February.
    18. Jesper Graa Andreasen & Martin Ryhl Kærn & Fredrik Haglind, 2019. "Assessment of Methods for Performance Comparison of Pure and Zeotropic Working Fluids for Organic Rankine Cycle Power Systems," Energies, MDPI, vol. 12(9), pages 1-25, May.
    19. Oyewunmi, Oyeniyi A. & Taleb, Aly I. & Haslam, Andrew J. & Markides, Christos N., 2016. "On the use of SAFT-VR Mie for assessing large-glide fluorocarbon working-fluid mixtures in organic Rankine cycles," Applied Energy, Elsevier, vol. 163(C), pages 263-282.
    20. Li, Tailu & Zhu, Jialing & Hu, Kaiyong & Kang, Zhenhua & Zhang, Wei, 2014. "Implementation of PDORC (parallel double-evaporator organic Rankine cycle) to enhance power output in oilfield," Energy, Elsevier, vol. 68(C), pages 680-687.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:10:y:2017:i:3:p:327-:d:92479. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.