IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v10y2017i4p548-d96039.html
   My bibliography  Save this article

Dynamic Simulation of an Organic Rankine Cycle—Detailed Model of a Kettle Boiler

Author

Listed:
  • Roberto Pili

    (Institute for Energy Systems, Department of Mechanical Engineering, Technical University of Munich, Garching bei München, 85748, Germany)

  • Hartmut Spliethoff

    (Institute for Energy Systems, Department of Mechanical Engineering, Technical University of Munich, Garching bei München, 85748, Germany)

  • Christoph Wieland

    (Institute for Energy Systems, Department of Mechanical Engineering, Technical University of Munich, Garching bei München, 85748, Germany)

Abstract

Organic Rankine Cycles (ORCs) are nowadays a valuable technology to produce electricity from low and medium temperature heat sources, e.g., in geothermal, biomass and waste heat recovery applications. Dynamic simulations can help improve the flexibility and operation of such plants, and guarantee a better economic performance. In this work, a dynamic model for a multi-pass kettle evaporator of a geothermal ORC power plant has been developed and its dynamics have been validated against measured data. The model combines the finite volume approach on the tube side and a two-volume cavity on the shell side. To validate the dynamic model, a positive and a negative step function in heat source flow rate is applied. The simulation model performed well in both cases. The liquid level appeared the most challenging quantity to simulate. A better agreement in temperature was achieved by increasing the volume flow rate of the geothermal brine by 2% over the entire simulation. Measurement errors, discrepancies in working fluid and thermal brine properties and uncertainties in heat transfer correlations can account for this. In the future, the entire geothermal power plant will be simulated, and suggestions to improve its dynamics and control by means of simulations will be provided.

Suggested Citation

  • Roberto Pili & Hartmut Spliethoff & Christoph Wieland, 2017. "Dynamic Simulation of an Organic Rankine Cycle—Detailed Model of a Kettle Boiler," Energies, MDPI, vol. 10(4), pages 1-28, April.
    • Handle: RePEc:gam:jeners:v:10:y:2017:i:4:p:548-:d:96039
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/10/4/548/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/10/4/548/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Benato, A. & Kærn, M.R. & Pierobon, L. & Stoppato, A. & Haglind, F., 2015. "Analysis of hot spots in boilers of organic Rankine cycle units during transient operation," Applied Energy, Elsevier, vol. 151(C), pages 119-131.
    2. Wieland, Christoph & Meinel, Dominik & Eyerer, Sebastian & Spliethoff, Hartmut, 2016. "Innovative CHP concept for ORC and its benefit compared to conventional concepts," Applied Energy, Elsevier, vol. 183(C), pages 478-490.
    3. Adriano Desideri & Bertrand Dechesne & Jorrit Wronski & Martijn Van den Broek & Sergei Gusev & Vincent Lemort & Sylvain Quoilin, 2016. "Comparison of Moving Boundary and Finite-Volume Heat Exchanger Models in the Modelica Language," Energies, MDPI, vol. 9(5), pages 1-18, May.
    4. Yodha Y. Nusiaputra & Hans-Joachim Wiemer & Dietmar Kuhn, 2014. "Thermal-Economic Modularization of Small, Organic Rankine Cycle Power Plants for Mid-Enthalpy Geothermal Fields," Energies, MDPI, vol. 7(7), pages 1-20, July.
    5. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    6. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    7. Quoilin, Sylvain & Aumann, Richard & Grill, Andreas & Schuster, Andreas & Lemort, Vincent & Spliethoff, Hartmut, 2011. "Dynamic modeling and optimal control strategy of waste heat recovery Organic Rankine Cycles," Applied Energy, Elsevier, vol. 88(6), pages 2183-2190, June.
    8. Macián, V. & Serrano, J.R. & Dolz, V. & Sánchez, J., 2013. "Methodology to design a bottoming Rankine cycle, as a waste energy recovering system in vehicles. Study in a HDD engine," Applied Energy, Elsevier, vol. 104(C), pages 758-771.
    9. Angelino, Gianfranco & Colonna di Paliano, Piero, 1998. "Multicomponent Working Fluids For Organic Rankine Cycles (ORCs)," Energy, Elsevier, vol. 23(6), pages 449-463.
    10. Saleh, Bahaa & Koglbauer, Gerald & Wendland, Martin & Fischer, Johann, 2007. "Working fluids for low-temperature organic Rankine cycles," Energy, Elsevier, vol. 32(7), pages 1210-1221.
    11. Sylvain Quoilin & Ian Bell & Adriano Desideri & Pierre Dewallef & Vincent Lemort, 2014. "Methods to Increase the Robustness of Finite-Volume Flow Models in Thermodynamic Systems," Energies, MDPI, vol. 7(3), pages 1-20, March.
    12. Schuster, A. & Karellas, S. & Aumann, R., 2010. "Efficiency optimization potential in supercritical Organic Rankine Cycles," Energy, Elsevier, vol. 35(2), pages 1033-1039.
    13. Benato, A. & Bracco, S. & Stoppato, A. & Mirandola, A., 2016. "LTE: A procedure to predict power plants dynamic behaviour and components lifetime reduction during transient operation," Applied Energy, Elsevier, vol. 162(C), pages 880-891.
    14. Pierobon, L. & Benato, A. & Scolari, E. & Haglind, F. & Stoppato, A., 2014. "Waste heat recovery technologies for offshore platforms," Applied Energy, Elsevier, vol. 136(C), pages 228-241.
    15. Tchanche, Bertrand F. & Lambrinos, Gr. & Frangoudakis, A. & Papadakis, G., 2011. "Low-grade heat conversion into power using organic Rankine cycles – A review of various applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(8), pages 3963-3979.
    16. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Irl, Matthäus & Schifflechner, Christopher & Wieland, Christoph & Spliethoff, Hartmut, 2023. "Advanced monitoring of geothermal Organic Rankine Cycles," Renewable Energy, Elsevier, vol. 217(C).
    2. Pili, Roberto & Romagnoli, Alessandro & Jiménez-Arreola, Manuel & Spliethoff, Hartmut & Wieland, Christoph, 2019. "Simulation of Organic Rankine Cycle – Quasi-steady state vs dynamic approach for optimal economic performance," Energy, Elsevier, vol. 167(C), pages 619-640.
    3. Tim Eller & Florian Heberle & Dieter Brüggemann, 2019. "Transient Simulation of Geothermal Combined Heat and Power Generation for a Resilient Energetic and Economic Evaluation," Energies, MDPI, vol. 12(5), pages 1-16, March.
    4. Eyerer, S. & Schifflechner, C. & Hofbauer, S. & Bauer, W. & Wieland, C. & Spliethoff, H., 2020. "Combined heat and power from hydrothermal geothermal resources in Germany: An assessment of the potential," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    5. Pili, R. & Eyerer, S. & Dawo, F. & Wieland, C. & Spliethoff, H., 2020. "Development of a non-linear state estimator for advanced control of an ORC test rig for geothermal application," Renewable Energy, Elsevier, vol. 161(C), pages 676-690.
    6. Eyerer, Sebastian & Dawo, Fabian & Kaindl, Johannes & Wieland, Christoph & Spliethoff, Hartmut, 2019. "Experimental investigation of modern ORC working fluids R1224yd(Z) and R1233zd(E) as replacements for R245fa," Applied Energy, Elsevier, vol. 240(C), pages 946-963.
    7. Imran, Muhammad & Pili, Roberto & Usman, Muhammad & Haglind, Fredrik, 2020. "Dynamic modeling and control strategies of organic Rankine cycle systems: Methods and challenges," Applied Energy, Elsevier, vol. 276(C).
    8. Jiménez-Arreola, Manuel & Pili, Roberto & Wieland, Christoph & Romagnoli, Alessandro, 2018. "Analysis and comparison of dynamic behavior of heat exchangers for direct evaporation in ORC waste heat recovery applications from fluctuating sources," Applied Energy, Elsevier, vol. 216(C), pages 724-740.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Pezzuolo, Alex & Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2016. "The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design," Energy, Elsevier, vol. 102(C), pages 605-620.
    2. Lorenzo Tocci & Tamas Pal & Ioannis Pesmazoglou & Benjamin Franchetti, 2017. "Small Scale Organic Rankine Cycle (ORC): A Techno-Economic Review," Energies, MDPI, vol. 10(4), pages 1-26, March.
    3. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    4. Ni, Jiaxin & Zhao, Li & Zhang, Zhengtao & Zhang, Ying & Zhang, Jianyuan & Deng, Shuai & Ma, Minglu, 2018. "Dynamic performance investigation of organic Rankine cycle driven by solar energy under cloudy condition," Energy, Elsevier, vol. 147(C), pages 122-141.
    5. Steven Lecompte & Sanne Lemmens & Henk Huisseune & Martijn Van den Broek & Michel De Paepe, 2015. "Multi-Objective Thermo-Economic Optimization Strategy for ORCs Applied to Subcritical and Transcritical Cycles for Waste Heat Recovery," Energies, MDPI, vol. 8(4), pages 1-28, April.
    6. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    7. Lei, Biao & Wu, Yu-Ting & Wang, Wei & Wang, Jing-Fu & Ma, Chong-Fang, 2014. "A study on lubricant oil supply for positive-displacement expanders in small-scale organic Rankine cycles," Energy, Elsevier, vol. 78(C), pages 846-853.
    8. Braimakis, Konstantinos & Preißinger, Markus & Brüggemann, Dieter & Karellas, Sotirios & Panopoulos, Kyriakos, 2015. "Low grade waste heat recovery with subcritical and supercritical Organic Rankine Cycle based on natural refrigerants and their binary mixtures," Energy, Elsevier, vol. 88(C), pages 80-92.
    9. Ziviani, Davide & Beyene, Asfaw & Venturini, Mauro, 2014. "Advances and challenges in ORC systems modeling for low grade thermal energy recovery," Applied Energy, Elsevier, vol. 121(C), pages 79-95.
    10. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    11. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    12. Francesco Calise & Davide Capuano & Laura Vanoli, 2015. "Dynamic Simulation and Exergo-Economic Optimization of a Hybrid Solar–Geothermal Cogeneration Plant," Energies, MDPI, vol. 8(4), pages 1-41, April.
    13. Shao, Long & Ma, Xinling & Wei, Xinli & Hou, Zhonglan & Meng, Xiangrui, 2017. "Design and experimental study of a small-sized organic Rankine cycle system under various cooling conditions," Energy, Elsevier, vol. 130(C), pages 236-245.
    14. Alberto Benato & Alarico Macor, 2017. "Biogas Engine Waste Heat Recovery Using Organic Rankine Cycle," Energies, MDPI, vol. 10(3), pages 1-18, March.
    15. Mondejar, M.E. & Andreasen, J.G. & Pierobon, L. & Larsen, U. & Thern, M. & Haglind, F., 2018. "A review of the use of organic Rankine cycle power systems for maritime applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 126-151.
    16. Peter Collings & Zhibin Yu, 2017. "Numerical Analysis of an Organic Rankine Cycle with Adjustable Working Fluid Composition, a Volumetric Expander and a Recuperator," Energies, MDPI, vol. 10(4), pages 1-21, March.
    17. Cai, Jinwen & Tian, Hua & Wang, Xuan & Wang, Rui & Shu, Gequn & Wang, Mingtao, 2021. "A calibrated organic Rankine cycle dynamic model applying to subcritical system and transcritical system," Energy, Elsevier, vol. 237(C).
    18. Le, Van Long & Feidt, Michel & Kheiri, Abdelhamid & Pelloux-Prayer, Sandrine, 2014. "Performance optimization of low-temperature power generation by supercritical ORCs (organic Rankine cycles) using low GWP (global warming potential) working fluids," Energy, Elsevier, vol. 67(C), pages 513-526.
    19. Markus Preißinger & Dieter Brüggemann, 2017. "Thermoeconomic Evaluation of Modular Organic Rankine Cycles for Waste Heat Recovery over a Broad Range of Heat Source Temperatures and Capacities," Energies, MDPI, vol. 10(3), pages 1-23, February.
    20. Zhai, Huixing & An, Qingsong & Shi, Lin & Lemort, Vincent & Quoilin, Sylvain, 2016. "Categorization and analysis of heat sources for organic Rankine cycle systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 790-805.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:10:y:2017:i:4:p:548-:d:96039. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.