IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v102y2016icp605-620.html
   My bibliography  Save this article

The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design

Author

Listed:
  • Pezzuolo, Alex
  • Benato, Alberto
  • Stoppato, Anna
  • Mirandola, Alberto

Abstract

The ORC (Organic Rankine Cycle) is an emerging and commonly accepted technology for converting medium and low temperature heat sources into electricity. Several ORC units are already in operation but there is a continuous need of new and more versatile computer tools able to perform fluid selection and plant layout optimization. For these reasons, the present work is devoted to present a computer tool able to perform the fluid selection and the plant design of ORC units maximizing, for example, the net electric power for different heat sources' type and temperature (low, medium and high temperature). The optimum fluid is selected among 81 possible candidates. The optimization is performed taking into account a wide range of operating conditions: subcritical and transcritical cycles, regenerative and non-regenerative units and heat transfer made from the hot side and the power cycle (with and without the oil loop). Being the expander a crucial component, the axial and radial efficiency prediction charts are employed to estimate the expander isentropic efficiency. An exergy and economic analysis is also performed. For the selected test case the maximum net electric power can be reached using Toluene with a recuperative subcritical cycle.

Suggested Citation

  • Pezzuolo, Alex & Benato, Alberto & Stoppato, Anna & Mirandola, Alberto, 2016. "The ORC-PD: A versatile tool for fluid selection and Organic Rankine Cycle unit design," Energy, Elsevier, vol. 102(C), pages 605-620.
    • Handle: RePEc:eee:energy:v:102:y:2016:i:c:p:605-620
    DOI: 10.1016/j.energy.2016.02.128
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544216301906
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2016.02.128?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Badami, M. & Mura, M., 2009. "Preliminary design and controlling strategies of a small-scale wood waste Rankine Cycle (RC) with a reciprocating steam engine (SE)," Energy, Elsevier, vol. 34(9), pages 1315-1324.
    2. Tempesti, Duccio & Manfrida, Giampaolo & Fiaschi, Daniele, 2012. "Thermodynamic analysis of two micro CHP systems operating with geothermal and solar energy," Applied Energy, Elsevier, vol. 97(C), pages 609-617.
    3. Shokati, Naser & Ranjbar, Faramarz & Yari, Mortaza, 2015. "Exergoeconomic analysis and optimization of basic, dual-pressure and dual-fluid ORCs and Kalina geothermal power plants: A comparative study," Renewable Energy, Elsevier, vol. 83(C), pages 527-542.
    4. Astolfi, Marco & Romano, Matteo C. & Bombarda, Paola & Macchi, Ennio, 2014. "Binary ORC (Organic Rankine Cycles) power plants for the exploitation of medium–low temperature geothermal sources – Part B: Techno-economic optimization," Energy, Elsevier, vol. 66(C), pages 435-446.
    5. Saleh, Bahaa & Koglbauer, Gerald & Wendland, Martin & Fischer, Johann, 2007. "Working fluids for low-temperature organic Rankine cycles," Energy, Elsevier, vol. 32(7), pages 1210-1221.
    6. Ziviani, Davide & Beyene, Asfaw & Venturini, Mauro, 2014. "Advances and challenges in ORC systems modeling for low grade thermal energy recovery," Applied Energy, Elsevier, vol. 121(C), pages 79-95.
    7. Benato, A. & Kærn, M.R. & Pierobon, L. & Stoppato, A. & Haglind, F., 2015. "Analysis of hot spots in boilers of organic Rankine cycle units during transient operation," Applied Energy, Elsevier, vol. 151(C), pages 119-131.
    8. Feng, Yongqiang & Zhang, Yaning & Li, Bingxi & Yang, Jinfu & Shi, Yang, 2015. "Sensitivity analysis and thermoeconomic comparison of ORCs (organic Rankine cycles) for low temperature waste heat recovery," Energy, Elsevier, vol. 82(C), pages 664-677.
    9. Le, Van Long & Kheiri, Abdelhamid & Feidt, Michel & Pelloux-Prayer, Sandrine, 2014. "Thermodynamic and economic optimizations of a waste heat to power plant driven by a subcritical ORC (Organic Rankine Cycle) using pure or zeotropic working fluid," Energy, Elsevier, vol. 78(C), pages 622-638.
    10. Shengjun, Zhang & Huaixin, Wang & Tao, Guo, 2011. "Performance comparison and parametric optimization of subcritical Organic Rankine Cycle (ORC) and transcritical power cycle system for low-temperature geothermal power generation," Applied Energy, Elsevier, vol. 88(8), pages 2740-2754, August.
    11. Pierobon, L. & Benato, A. & Scolari, E. & Haglind, F. & Stoppato, A., 2014. "Waste heat recovery technologies for offshore platforms," Applied Energy, Elsevier, vol. 136(C), pages 228-241.
    12. Cayer, Emmanuel & Galanis, Nicolas & Desilets, Martin & Nesreddine, Hakim & Roy, Philippe, 2009. "Analysis of a carbon dioxide transcritical power cycle using a low temperature source," Applied Energy, Elsevier, vol. 86(7-8), pages 1055-1063, July.
    13. Tchanche, Bertrand F. & Lambrinos, Gr. & Frangoudakis, A. & Papadakis, G., 2011. "Low-grade heat conversion into power using organic Rankine cycles – A review of various applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(8), pages 3963-3979.
    14. Baik, Young-Jin & Kim, Minsung & Chang, Ki Chang & Kim, Sung Jin, 2011. "Power-based performance comparison between carbon dioxide and R125 transcritical cycles for a low-grade heat source," Applied Energy, Elsevier, vol. 88(3), pages 892-898, March.
    15. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    16. Wright, Daniel G. & Dey, Prasanta K. & Brammer, John, 2014. "A barrier and techno-economic analysis of small-scale bCHP (biomass combined heat and power) schemes in the UK," Energy, Elsevier, vol. 71(C), pages 332-345.
    17. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    18. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    19. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2010. "Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle," Energy, Elsevier, vol. 35(12), pages 5049-5062.
    20. He, Chao & Liu, Chao & Zhou, Mengtong & Xie, Hui & Xu, Xiaoxiao & Wu, Shuangying & Li, Yourong, 2014. "A new selection principle of working fluids for subcritical organic Rankine cycle coupling with different heat sources," Energy, Elsevier, vol. 68(C), pages 283-291.
    21. Astolfi, Marco & Romano, Matteo C. & Bombarda, Paola & Macchi, Ennio, 2014. "Binary ORC (organic Rankine cycles) power plants for the exploitation of medium–low temperature geothermal sources – Part A: Thermodynamic optimization," Energy, Elsevier, vol. 66(C), pages 423-434.
    22. F. Tchanche, Bertrand & Pétrissans, M. & Papadakis, G., 2014. "Heat resources and organic Rankine cycle machines," Renewable and Sustainable Energy Reviews, Elsevier, vol. 39(C), pages 1185-1199.
    23. Tańczuk, Mariusz & Ulbrich, Roman, 2013. "Implementation of a biomass-fired co-generation plant supplied with an ORC (Organic Rankine Cycle) as a heat source for small scale heat distribution system – A comparative analysis under Polish and G," Energy, Elsevier, vol. 62(C), pages 132-141.
    24. Vaja, Iacopo & Gambarotta, Agostino, 2010. "Internal Combustion Engine (ICE) bottoming with Organic Rankine Cycles (ORCs)," Energy, Elsevier, vol. 35(2), pages 1084-1093.
    25. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    26. Peris, Bernardo & Navarro-Esbrí, Joaquín & Molés, Francisco & González, Manuel & Mota-Babiloni, Adrián, 2015. "Experimental characterization of an ORC (organic Rankine cycle) for power and CHP (combined heat and power) applications from low grade heat sources," Energy, Elsevier, vol. 82(C), pages 269-276.
    27. Guo, T. & Wang, H.X. & Zhang, S.J., 2011. "Fluids and parameters optimization for a novel cogeneration system driven by low-temperature geothermal sources," Energy, Elsevier, vol. 36(5), pages 2639-2649.
    28. Chen, Qicheng & Xu, Jinliang & Chen, Hongxia, 2012. "A new design method for Organic Rankine Cycles with constraint of inlet and outlet heat carrier fluid temperatures coupling with the heat source," Applied Energy, Elsevier, vol. 98(C), pages 562-573.
    29. Hung, T.C. & Shai, T.Y. & Wang, S.K., 1997. "A review of organic rankine cycles (ORCs) for the recovery of low-grade waste heat," Energy, Elsevier, vol. 22(7), pages 661-667.
    30. Rayegan, R. & Tao, Y.X., 2011. "A procedure to select working fluids for Solar Organic Rankine Cycles (ORCs)," Renewable Energy, Elsevier, vol. 36(2), pages 659-670.
    31. Fischer, Johann, 2011. "Comparison of trilateral cycles and organic Rankine cycles," Energy, Elsevier, vol. 36(10), pages 6208-6219.
    32. Cayer, Emmanuel & Galanis, Nicolas & Nesreddine, Hakim, 2010. "Parametric study and optimization of a transcritical power cycle using a low temperature source," Applied Energy, Elsevier, vol. 87(4), pages 1349-1357, April.
    33. Ayachi, Fadhel & Boulawz Ksayer, Elias & Zoughaib, Assaad & Neveu, Pierre, 2014. "ORC optimization for medium grade heat recovery," Energy, Elsevier, vol. 68(C), pages 47-56.
    34. Jradi, M. & Riffat, S., 2014. "Experimental investigation of a biomass-fuelled micro-scale tri-generation system with an organic Rankine cycle and liquid desiccant cooling unit," Energy, Elsevier, vol. 71(C), pages 80-93.
    35. He, Maogang & Zhang, Xinxin & Zeng, Ke & Gao, Ke, 2011. "A combined thermodynamic cycle used for waste heat recovery of internal combustion engine," Energy, Elsevier, vol. 36(12), pages 6821-6829.
    36. Zhang, Xinxin & He, Maogang & Zhang, Ying, 2012. "A review of research on the Kalina cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(7), pages 5309-5318.
    37. Kim, T.S & Park, H.J & Ro, S.T, 2001. "Characteristics of transient operation of a dual-pressure bottoming system for the combined cycle power plant," Energy, Elsevier, vol. 26(10), pages 905-918.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Benato, Alberto & Stoppato, Anna, 2018. "Heat transfer fluid and material selection for an innovative Pumped Thermal Electricity Storage system," Energy, Elsevier, vol. 147(C), pages 155-168.
    2. Xiao, Meng & Zhou, Yuhao & Miao, Zheng & Yan, Peiwei & Zhang, Manzheng & Xu, Jinliang, 2024. "Multi-condition operating characteristics and optimization of a small-scale ORC system," Energy, Elsevier, vol. 290(C).
    3. Truchon, Patricia & Mathieu-Potvin, François, 2019. "Energy production during regasification of liquefied natural gas: Identification of optimal working fluids in low temperature Rankine cycles," Energy, Elsevier, vol. 178(C), pages 814-831.
    4. Yıldız Koç, 2019. "Parametric Optimisation of an ORC in a Wood Chipboard Production Facility to Recover Waste Heat Produced from the Drying and Steam Production Process," Energies, MDPI, vol. 12(19), pages 1-22, September.
    5. Wang, Xuan & Jin, Ming & Feng, Wei & Shu, Gequn & Tian, Hua & Liang, Youcai, 2018. "Cascade energy optimization for waste heat recovery in distributed energy systems," Applied Energy, Elsevier, vol. 230(C), pages 679-695.
    6. Youcef Redjeb & Khatima Kaabeche-Djerafi & Anna Stoppato & Alberto Benato, 2021. "The IRC-PD Tool: A Code to Design Steam and Organic Waste Heat Recovery Units," Energies, MDPI, vol. 14(18), pages 1-37, September.
    7. Anna Stoppato & Alberto Benato, 2020. "Life Cycle Assessment of a Commercially Available Organic Rankine Cycle Unit Coupled with a Biomass Boiler," Energies, MDPI, vol. 13(7), pages 1-17, April.
    8. Osman Özkaraca & Pınar Keçebaş & Cihan Demircan & Ali Keçebaş, 2017. "Thermodynamic Optimization of a Geothermal- Based Organic Rankine Cycle System Using an Artificial Bee Colony Algorithm," Energies, MDPI, vol. 10(11), pages 1-28, October.
    9. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2017. "Optimizing the performance of small-scale organic Rankine cycle that utilizes a single-screw expander," Applied Energy, Elsevier, vol. 189(C), pages 416-432.
    10. Alfredo Gimelli & Massimiliano Muccillo, 2018. "The Key Role of the Vector Optimization Algorithm and Robust Design Approach for the Design of Polygeneration Systems," Energies, MDPI, vol. 11(4), pages 1-21, April.
    11. Shang, Sheng & Li, Xianting & Chen, Wei & Wang, Baolong & Shi, Wenxing, 2017. "A total heat recovery system between the flue gas and oxidizing air of a gas-fired boiler using a non-contact total heat exchanger," Applied Energy, Elsevier, vol. 207(C), pages 613-623.
    12. Liang, Zheng & Liang, Yingzong & Luo, Xianglong & Chen, Jianyong & Yang, Zhi & Wang, Chao & Chen, Ying, 2022. "Superstructure-based mixed-integer nonlinear programming framework for hybrid heat sources driven organic Rankine cycle optimization," Applied Energy, Elsevier, vol. 307(C).
    13. Alberto Benato & Alarico Macor, 2017. "Biogas Engine Waste Heat Recovery Using Organic Rankine Cycle," Energies, MDPI, vol. 10(3), pages 1-18, March.
    14. Benato, Alberto, 2017. "Performance and cost evaluation of an innovative Pumped Thermal Electricity Storage power system," Energy, Elsevier, vol. 138(C), pages 419-436.
    15. Boukelia, T.E. & Arslan, O. & Djimli, S. & Kabar, Y., 2023. "ORC fluids selection for a bottoming binary geothermal power plant integrated with a CSP plant," Energy, Elsevier, vol. 265(C).
    16. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    17. Niu, Jintao & Wang, Jiansheng & Liu, Xueling, 2023. "Thermodynamic and economic analysis of organic Rankine cycle combined with flash cycle and ejector," Energy, Elsevier, vol. 282(C).
    18. M. de Oliveira Junior, Maury & T. Maia, Antônio A. & P. Porto, Matheus, 2020. "Organic Rankine Energy Storage (ORES) system," Energy, Elsevier, vol. 204(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Alberto Benato & Alarico Macor, 2017. "Biogas Engine Waste Heat Recovery Using Organic Rankine Cycle," Energies, MDPI, vol. 10(3), pages 1-18, March.
    2. Lecompte, S. & Huisseune, H. & van den Broek, M. & De Paepe, M., 2015. "Methodical thermodynamic analysis and regression models of organic Rankine cycle architectures for waste heat recovery," Energy, Elsevier, vol. 87(C), pages 60-76.
    3. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    4. Kermani, Maziar & Wallerand, Anna S. & Kantor, Ivan D. & Maréchal, François, 2018. "Generic superstructure synthesis of organic Rankine cycles for waste heat recovery in industrial processes," Applied Energy, Elsevier, vol. 212(C), pages 1203-1225.
    5. Yang, Min-Hsiung & Yeh, Rong-Hua, 2015. "Thermo-economic optimization of an organic Rankine cycle system for large marine diesel engine waste heat recovery," Energy, Elsevier, vol. 82(C), pages 256-268.
    6. Bao, Junjiang & Zhao, Li, 2012. "Exergy analysis and parameter study on a novel auto-cascade Rankine cycle," Energy, Elsevier, vol. 48(1), pages 539-547.
    7. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    8. Braimakis, Konstantinos & Karellas, Sotirios, 2017. "Integrated thermoeconomic optimization of standard and regenerative ORC for different heat source types and capacities," Energy, Elsevier, vol. 121(C), pages 570-598.
    9. Braimakis, Konstantinos & Karellas, Sotirios, 2018. "Exergetic optimization of double stage Organic Rankine Cycle (ORC)," Energy, Elsevier, vol. 149(C), pages 296-313.
    10. Steven Lecompte & Sanne Lemmens & Henk Huisseune & Martijn Van den Broek & Michel De Paepe, 2015. "Multi-Objective Thermo-Economic Optimization Strategy for ORCs Applied to Subcritical and Transcritical Cycles for Waste Heat Recovery," Energies, MDPI, vol. 8(4), pages 1-28, April.
    11. Le, Van Long & Feidt, Michel & Kheiri, Abdelhamid & Pelloux-Prayer, Sandrine, 2014. "Performance optimization of low-temperature power generation by supercritical ORCs (organic Rankine cycles) using low GWP (global warming potential) working fluids," Energy, Elsevier, vol. 67(C), pages 513-526.
    12. Chintala, Venkateswarlu & Kumar, Suresh & Pandey, Jitendra K., 2018. "A technical review on waste heat recovery from compression ignition engines using organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 81(P1), pages 493-509.
    13. Le, Van Long & Kheiri, Abdelhamid & Feidt, Michel & Pelloux-Prayer, Sandrine, 2014. "Thermodynamic and economic optimizations of a waste heat to power plant driven by a subcritical ORC (Organic Rankine Cycle) using pure or zeotropic working fluid," Energy, Elsevier, vol. 78(C), pages 622-638.
    14. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    15. Yang, Lixiang & Gong, Maoqiong & Guo, Hao & Dong, Xueqiang & Shen, Jun & Wu, Jianfeng, 2016. "Effects of critical and boiling temperatures on system performance and fluid selection indicator for low temperature organic Rankine cycles," Energy, Elsevier, vol. 109(C), pages 830-844.
    16. Kajurek, Jakub & Rusowicz, Artur & Grzebielec, Andrzej & Bujalski, Wojciech & Futyma, Kamil & Rudowicz, Zbigniew, 2019. "Selection of refrigerants for a modified organic Rankine cycle," Energy, Elsevier, vol. 168(C), pages 1-8.
    17. Li, Jing & Alvi, Jahan Zeb & Pei, Gang & Su, Yuehong & Li, Pengcheng & Gao, Guangtao & Ji, Jie, 2016. "Modelling of organic Rankine cycle efficiency with respect to the equivalent hot side temperature," Energy, Elsevier, vol. 115(P1), pages 668-683.
    18. Francesco Calise & Davide Capuano & Laura Vanoli, 2015. "Dynamic Simulation and Exergo-Economic Optimization of a Hybrid Solar–Geothermal Cogeneration Plant," Energies, MDPI, vol. 8(4), pages 1-41, April.
    19. Shao, Long & Ma, Xinling & Wei, Xinli & Hou, Zhonglan & Meng, Xiangrui, 2017. "Design and experimental study of a small-sized organic Rankine cycle system under various cooling conditions," Energy, Elsevier, vol. 130(C), pages 236-245.
    20. Li, Jian & Peng, Xiayao & Yang, Zhen & Hu, Shuozhuo & Duan, Yuanyuan, 2022. "Design, improvements and applications of dual-pressure evaporation organic Rankine cycles: A review," Applied Energy, Elsevier, vol. 311(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:102:y:2016:i:c:p:605-620. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.