IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v226y2024ics0960148124003781.html
   My bibliography  Save this article

Structural optimization calculation of methanol spiral tube reformer based on waste heat utilization and experimental verification of reactor performance

Author

Listed:
  • Ha, Chan
  • Zhou, Zhaozhou
  • Qin, Jiang
  • Wang, Cong
  • Liu, Zekuan
  • Leng, Shuang

Abstract

Spiral tube is compact, efficient in heat transfer and can make full use of the annular space in the engine, so it can be applied to heat recovery under a variety of operating conditions. This paper developed a three-rate, one-dimensional model combined with simulations, experiments. It can be found that in the hydrogen prediction, the model has an error of 10 % from experiment and 0.91 % from literature; the increase in length from 0.5 m to 1.35 m increases methanol conversion by 7.97 %; the increase in spiral diameter from 4 mm to 7 mm increases methanol conversion by 9.35%; spiral radius from 40 mm to 70 mm, methanol conversion rate decreased by 5%; mass fraction of methanol decreased by 16 % when the pitch was increased from 5 mm to 20 mm. When diameter is 4 mm, length is 1 m, the MSR reaction rate reach 24.1 mol/m3/s, methanol conversion rate is 87.91 %. When spiral pitch is 10 mm, spiral diameter is 40 mm, methanol conversion rate can reach 91.83 %. The spiral tube reactor has a compact structure and can achieve 87.19 % methanol conversion and 0.0955 L/min H2 production at WHSV = 0.9 h−1 and S/C = 1.7.

Suggested Citation

  • Ha, Chan & Zhou, Zhaozhou & Qin, Jiang & Wang, Cong & Liu, Zekuan & Leng, Shuang, 2024. "Structural optimization calculation of methanol spiral tube reformer based on waste heat utilization and experimental verification of reactor performance," Renewable Energy, Elsevier, vol. 226(C).
  • Handle: RePEc:eee:renene:v:226:y:2024:i:c:s0960148124003781
    DOI: 10.1016/j.renene.2024.120313
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0960148124003781
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.renene.2024.120313?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Iulianelli, A. & Ribeirinha, P. & Mendes, A. & Basile, A., 2014. "Methanol steam reforming for hydrogen generation via conventional and membrane reactors: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 29(C), pages 355-368.
    2. Pan, Minqiang & Wu, Qiuyu & Jiang, Lianbo & Zeng, Dehuai, 2015. "Effect of microchannel structure on the reaction performance of methanol steam reforming," Applied Energy, Elsevier, vol. 154(C), pages 416-427.
    3. Chein, Reiyu & Chen, Yen-Cho & Chung, J.N., 2013. "Numerical study of methanol–steam reforming and methanol–air catalytic combustion in annulus reactors for hydrogen production," Applied Energy, Elsevier, vol. 102(C), pages 1022-1034.
    4. Jimin Zhu & Samuel Simon Araya & Xiaoti Cui & Simon Lennart Sahlin & Søren Knudsen Kær, 2020. "Modeling and Design of a Multi-Tubular Packed-Bed Reactor for Methanol Steam Reforming over a Cu/ZnO/Al 2 O 3 Catalyst," Energies, MDPI, vol. 13(3), pages 1-25, January.
    5. Ha, Chan & Jiao, Yi & Wang, Cong & Qin, Jiang & Wang, Sibo & Liu, He & Liu, Zekuan & Guo, Fafu, 2023. "Experimental study of hydrogen catalytic combustion wall temperature distribution characteristics and its effect on the coupling performance of autothermal reformers," Energy, Elsevier, vol. 271(C).
    6. Garcia, Gabriel & Arriola, Emmanuel & Chen, Wei-Hsin & De Luna, Mark Daniel, 2021. "A comprehensive review of hydrogen production from methanol thermochemical conversion for sustainability," Energy, Elsevier, vol. 217(C).
    7. Hassan, I.A. & Ramadan, Haitham S. & Saleh, Mohamed A. & Hissel, Daniel, 2021. "Hydrogen storage technologies for stationary and mobile applications: Review, analysis and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 149(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Perng, Shiang-Wuu & Wu, Horng-Wen, 2023. "Enhancement of proton exchange membrane fuel cell net electric power and methanol-reforming performance by vein channel carved into the reactor plate," Energy, Elsevier, vol. 281(C).
    2. Tang, Yuanyou & Wang, Yang & Long, Wuqiang & Xiao, Ge & Wang, Yongjian & Li, Weixing, 2023. "Analysis and enhancement of methanol reformer performance for online reforming based on waste heat recovery of methanol-diesel dual direct injection engine," Energy, Elsevier, vol. 283(C).
    3. Jiang, Dongyue & Yang, Wenming & Tang, Aikun, 2016. "A refractory selective solar absorber for high performance thermochemical steam reforming," Applied Energy, Elsevier, vol. 170(C), pages 286-292.
    4. Cheng, Ze-Dong & Men, Jing-Jing & Liu, Shi-Cheng & He, Ya-Ling, 2019. "Three-dimensional numerical study on a novel parabolic trough solar receiver-reactor of a locally-installed Kenics static mixer for efficient hydrogen production," Applied Energy, Elsevier, vol. 250(C), pages 131-146.
    5. Hyemin Song & Younghyeon Kim & Dongjin Yu & Byoung Jae Kim & Hyunjin Ji & Sangseok Yu, 2020. "A Computational Analysis of a Methanol Steam Reformer Using Phase Change Heat Transfer," Energies, MDPI, vol. 13(17), pages 1-14, August.
    6. Mohammed Abbas, Akhtar Hasnain & Cheralathan, Kanakkampalayam Krishnan & Porpatham, Ekambaram & Arumugam, Senthil Kumar, 2024. "Hydrogen generation using methanol steam reforming – catalysts, reactors, and thermo-chemical recuperation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).
    7. Cheng, Ze-Dong & Leng, Ya-Kun & Men, Jing-Jing & He, Ya-Ling, 2020. "Numerical study on a novel parabolic trough solar receiver-reactor and a new control strategy for continuous and efficient hydrogen production," Applied Energy, Elsevier, vol. 261(C).
    8. Ipsakis, Dimitris & Ouzounidou, Martha & Papadopoulou, Simira & Seferlis, Panos & Voutetakis, Spyros, 2017. "Dynamic modeling and control analysis of a methanol autothermal reforming and PEM fuel cell power system," Applied Energy, Elsevier, vol. 208(C), pages 703-718.
    9. Liu, Shuai & Du, Pengzhu & Jia, Hekun & Zhang, Qiushi & Hao, Liutao, 2024. "Study on the impact of methanol steam reforming reactor channel structure on hydrogen production performance," Renewable Energy, Elsevier, vol. 228(C).
    10. Rezapour, Mojtaba & Gholizadeh, Mohammad, 2021. "Analysis of methanol thermochemical reactor with volumetric solar heat flux based on Parabolic Trough Concentrator," Renewable Energy, Elsevier, vol. 180(C), pages 1088-1100.
    11. Komova, O.V. & Simagina, V.I. & Butenko, V.R. & Odegova, G.V. & Bulavchenko, O.A. & Nikolaeva, O.A. & Ozerova, A.M. & Lipatnikova, I.L. & Tayban, E.S. & Mukha, S.A. & Netskina, O.V., 2022. "Dehydrogenation of ammonia borane recrystallized by different techniques," Renewable Energy, Elsevier, vol. 184(C), pages 460-472.
    12. Walluk, Mark R. & Lin, Jiefeng & Waller, Michael G. & Smith, Daniel F. & Trabold, Thomas A., 2014. "Diesel auto-thermal reforming for solid oxide fuel cell systems: Anode off-gas recycle simulation," Applied Energy, Elsevier, vol. 130(C), pages 94-102.
    13. Zhang, Rui & Cao, Xuewen & Zhang, Xingwang & Yang, Jian & Bian, Jiang, 2024. "Co-benefits of the liquid hydrogen economy and LNG economy: Advances in LNG integrating LH2 production processes," Energy, Elsevier, vol. 301(C).
    14. Wang, Chao & Liao, Mingzheng & Jiang, Zhiqiang & Liang, Bo & Weng, Jiahong & Song, Qingbin & Zhao, Ming & Chen, Ying & Lei, Libin, 2022. "Sorption-enhanced propane partial oxidation hydrogen production for solid oxide fuel cell (SOFC) applications," Energy, Elsevier, vol. 247(C).
    15. Xiao Li & Lingzhi Yang & Yong Hao, 2023. "Absorption-Enhanced Methanol Steam Reforming for Low-Temperature Hydrogen Production with Carbon Capture," Energies, MDPI, vol. 16(20), pages 1-16, October.
    16. Baigmohammadi, Mohammadreza & Tabejamaat, Sadegh & Zarvandi, Jalal, 2015. "Numerical study of the behavior of methane-hydrogen/air pre-mixed flame in a micro reactor equipped with catalytic segmented bluff body," Energy, Elsevier, vol. 85(C), pages 117-144.
    17. Zhang, Peiye & Liu, Ming & Mu, Ruiqi & Yan, Junjie, 2024. "Exergy-based control strategy design and dynamic performance enhancement for parabolic trough solar receiver-reactor of methanol decomposition reaction," Renewable Energy, Elsevier, vol. 224(C).
    18. Ren, Lei & Zhou, Sheng & Peng, Tianduo & Ou, Xunmin, 2022. "Greenhouse gas life cycle analysis of China's fuel cell medium- and heavy-duty trucks under segmented usage scenarios and vehicle types," Energy, Elsevier, vol. 249(C).
    19. Konstantinos Kappis & Joan Papavasiliou & George Avgouropoulos, 2021. "Methanol Reforming Processes for Fuel Cell Applications," Energies, MDPI, vol. 14(24), pages 1-30, December.
    20. Wang, Yancheng & Liu, Haiyu & Mei, Deqing & Yu, Shizheng, 2022. "Direct ink writing of 3D SiC scaffold as catalyst support for thermally autonomous methanol steam reforming microreactor," Renewable Energy, Elsevier, vol. 187(C), pages 923-932.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:226:y:2024:i:c:s0960148124003781. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.