IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v283y2023ics0360544223024921.html
   My bibliography  Save this article

Analysis and enhancement of methanol reformer performance for online reforming based on waste heat recovery of methanol-diesel dual direct injection engine

Author

Listed:
  • Tang, Yuanyou
  • Wang, Yang
  • Long, Wuqiang
  • Xiao, Ge
  • Wang, Yongjian
  • Li, Weixing

Abstract

Utilizing engine exhaust to provide energy for methanol steam reforming is a dependable approach for waste heat recovery and online hydrogen production. In this work, firstly, an online methanol reformer system based on waste heat recovery from a methanol-diesel dual direct injection engine is proposed, and a novel methanol reformer adapted to the engine is designed. Then, simulation models of the methanol reformer are developed, and a multi-physics coupled simulation is performed. The component transport model with three-step simplified reactions is used to simulate the methanol steam reforming, and the influence mechanism of key operational parameters on reforming performance is deeply revealed through quantitative and qualitative analyses. Furthermore, the dynamic evolution of gas components inside the methanol reformer under different operational parameters is disclosed through the visualization of simulation results. Finally, sensitivity analysis of key operational parameters is conducted through orthogonal experiment, and the quantification and ranking of the sensitivity is realized by using the range analysis method. The results indicate that, relative to the initial conditions, the hydrogen production rate and methanol conversion are improved by 60.35% and 27.28%, respectively. The findings of this study provide a valuable reference for designing and enhancing the performance of methanol reformer.

Suggested Citation

  • Tang, Yuanyou & Wang, Yang & Long, Wuqiang & Xiao, Ge & Wang, Yongjian & Li, Weixing, 2023. "Analysis and enhancement of methanol reformer performance for online reforming based on waste heat recovery of methanol-diesel dual direct injection engine," Energy, Elsevier, vol. 283(C).
  • Handle: RePEc:eee:energy:v:283:y:2023:i:c:s0360544223024921
    DOI: 10.1016/j.energy.2023.129098
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223024921
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2023.129098?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhang, Tongtong & Uratani, Joao & Huang, Yixuan & Xu, Lejin & Griffiths, Steve & Ding, Yulong, 2023. "Hydrogen liquefaction and storage: Recent progress and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    2. Iulianelli, A. & Ribeirinha, P. & Mendes, A. & Basile, A., 2014. "Methanol steam reforming for hydrogen generation via conventional and membrane reactors: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 29(C), pages 355-368.
    3. Shu, Jun & Fu, Jianqin & Ren, Chengqin & Liu, Jingping & Wang, Shuqian & Feng, Sha, 2020. "Numerical investigation on flow and heat transfer processes of novel methanol cracking device for internal combustion engine exhaust heat recovery," Energy, Elsevier, vol. 195(C).
    4. Yin, Zibin & Cai, Wenwei & Zhang, Zhuo & Deng, Zijin & Li, Zhiyong, 2022. "Effects of hydrogen-rich products from methanol steam reforming on the performance enhancement of a medium-speed marine engine," Energy, Elsevier, vol. 256(C).
    5. Mehra, Roopesh Kumar & Duan, Hao & Juknelevičius, Romualdas & Ma, Fanhua & Li, Junyin, 2017. "Progress in hydrogen enriched compressed natural gas (HCNG) internal combustion engines - A comprehensive review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 1458-1498.
    6. Alklaibi, A.M. & Lior, N., 2021. "Waste heat utilization from internal combustion engines for power augmentation and refrigeration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 152(C).
    7. Pashchenko, Dmitry, 2022. "Natural gas reforming in thermochemical waste-heat recuperation systems: A review," Energy, Elsevier, vol. 251(C).
    8. Garcia, Gabriel & Arriola, Emmanuel & Chen, Wei-Hsin & De Luna, Mark Daniel, 2021. "A comprehensive review of hydrogen production from methanol thermochemical conversion for sustainability," Energy, Elsevier, vol. 217(C).
    9. Rahnama, Pourya & Paykani, Amin & Reitz, Rolf D., 2017. "A numerical study of the effects of using hydrogen, reformer gas and nitrogen on combustion, emissions and load limits of a heavy duty natural gas/diesel RCCI engine," Applied Energy, Elsevier, vol. 193(C), pages 182-198.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Ding, Botao & Wang, Ying & Bai, Yuanqi & Xie, Manyao & Chen, Jinge, 2024. "Effects of PODE substitution rate and fuel injection timing on combustion, emission characteristic and energy balance in PODE-gasoline dual direct-injection engine," Energy, Elsevier, vol. 294(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Qiu, Guoyi & Zhu, Shaolong & Wang, Kai & Wang, Weibo & Hu, Junhui & Hu, Yun & Zhi, Xiaoqin & Qiu, Limin, 2023. "Numerical study on the dynamic process of reciprocating liquid hydrogen pumps for hydrogen refueling stations," Energy, Elsevier, vol. 281(C).
    2. Ha, Chan & Zhou, Zhaozhou & Qin, Jiang & Wang, Cong & Liu, Zekuan & Leng, Shuang, 2024. "Structural optimization calculation of methanol spiral tube reformer based on waste heat utilization and experimental verification of reactor performance," Renewable Energy, Elsevier, vol. 226(C).
    3. Rezapour, Mojtaba & Gholizadeh, Mohammad, 2021. "Analysis of methanol thermochemical reactor with volumetric solar heat flux based on Parabolic Trough Concentrator," Renewable Energy, Elsevier, vol. 180(C), pages 1088-1100.
    4. Bilgili, Levent, 2023. "A systematic review on the acceptance of alternative marine fuels," Renewable and Sustainable Energy Reviews, Elsevier, vol. 182(C).
    5. Shuguang Liu & Jiayi Wang & Yin Long, 2023. "Research into the Spatiotemporal Characteristics and Influencing Factors of Technological Innovation in China’s Natural Gas Industry from the Perspective of Energy Transition," Sustainability, MDPI, vol. 15(9), pages 1-34, April.
    6. Jiang, Dongyue & Yang, Wenming & Tang, Aikun, 2016. "A refractory selective solar absorber for high performance thermochemical steam reforming," Applied Energy, Elsevier, vol. 170(C), pages 286-292.
    7. Wang, Chao & Liao, Mingzheng & Jiang, Zhiqiang & Liang, Bo & Weng, Jiahong & Song, Qingbin & Zhao, Ming & Chen, Ying & Lei, Libin, 2022. "Sorption-enhanced propane partial oxidation hydrogen production for solid oxide fuel cell (SOFC) applications," Energy, Elsevier, vol. 247(C).
    8. Xiao Li & Lingzhi Yang & Yong Hao, 2023. "Absorption-Enhanced Methanol Steam Reforming for Low-Temperature Hydrogen Production with Carbon Capture," Energies, MDPI, vol. 16(20), pages 1-16, October.
    9. Huang, Zhi & Su, Bosheng & Wang, Yilin & Yuan, Shuo & Huang, Yupeng & Li, Liang & Cai, Jiahao & Chen, Zhiqiang, 2024. "A novel biogas-driven CCHP system based on chemical reinjection," Energy, Elsevier, vol. 297(C).
    10. Sahoo, Rashmi Rekha & Karana, Dhruv Raj, 2020. "Effect of design shape factor on exergonic performance of a new modified extended-tapering segmented thermoelectric generator system," Energy, Elsevier, vol. 200(C).
    11. Zhang, Peiye & Liu, Ming & Mu, Ruiqi & Yan, Junjie, 2024. "Exergy-based control strategy design and dynamic performance enhancement for parabolic trough solar receiver-reactor of methanol decomposition reaction," Renewable Energy, Elsevier, vol. 224(C).
    12. Wei, Wenwen & Li, Gesheng & Zhang, Zunhua & Long, Yanxiang & Zhang, Hanyuyang & Huang, Yong & Zhou, Mengni & Wei, Yi, 2023. "Effects of ammonia addition on the performance and emissions for a spark-ignition marine natural gas engine," Energy, Elsevier, vol. 272(C).
    13. Lin, Zhelong & Liu, Shang & Qi, Yunliang & Chen, Qingchu & Wang, Zhi, 2024. "Experimental study on the performance of a high compression ratio SI engine using alcohol/ammonia fuel," Energy, Elsevier, vol. 289(C).
    14. Konstantinos Kappis & Joan Papavasiliou & George Avgouropoulos, 2021. "Methanol Reforming Processes for Fuel Cell Applications," Energies, MDPI, vol. 14(24), pages 1-30, December.
    15. Pachiannan, Tamilselvan & Zhong, Wenjun & Rajkumar, Sundararajan & He, Zhixia & Leng, Xianying & Wang, Qian, 2019. "A literature review of fuel effects on performance and emission characteristics of low-temperature combustion strategies," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    16. Pan, Xin & Xiong, Yuefei & Wang, Cong & Qin, Jiang & Zhang, Silong & Bao, Wen, 2022. "Performance analysis of precooled turbojet engine with a low-temperature endothermic fuel," Energy, Elsevier, vol. 248(C).
    17. Chen, Guanyi & Tao, Junyu & Liu, Caixia & Yan, Beibei & Li, Wanqing & Li, Xiangping, 2017. "Hydrogen production via acetic acid steam reforming: A critical review on catalysts," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 1091-1098.
    18. Cheng, Ze-Dong & Men, Jing-Jing & Liu, Shi-Cheng & He, Ya-Ling, 2019. "Three-dimensional numerical study on a novel parabolic trough solar receiver-reactor of a locally-installed Kenics static mixer for efficient hydrogen production," Applied Energy, Elsevier, vol. 250(C), pages 131-146.
    19. Shen, Qiuwan & Shao, Zicheng & Li, Shian & Yang, Guogang & Sunden, Bengt, 2023. "Effects of B-site Al doping on microstructure characteristics and hydrogen production performance of novel LaNixAl1-xO3-δ perovskite in methanol steam reforming," Energy, Elsevier, vol. 268(C).
    20. Xia, Jiaxi & Wang, Jiangfeng & Lou, Juwei & Hu, Jianjun & Yao, Sen, 2023. "Thermodynamic, economic, environmental analysis and multi-objective optimization of a novel combined cooling and power system for cascade utilization of engine waste heat," Energy, Elsevier, vol. 277(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:283:y:2023:i:c:s0360544223024921. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.