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Numerical study of methanol–steam reforming and methanol–air catalytic combustion in annulus reactors for hydrogen production

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  • Chein, Reiyu
  • Chen, Yen-Cho
  • Chung, J.N.

Abstract

This study presents the numerical simulation on the performance of mini-scale reactors for hydrogen production coupled with liquid methanol/water vaporizer, methanol/steam reformer, and methanol/air catalytic combustor. These reactors are designed similar to tube-and-shell heat exchangers. The combustor for heat supply is arranged as the tube or shell side. Based on the obtained results, the methanol/air flow rate through the combustor (in terms of gas hourly space velocity of combustor, GHSV-C) and the methanol/water feed rate to the reformer (in terms of gas hourly space velocity of reformer, GHSV-R) control the reactor performance. With higher GHSV-C and lower GHSV-R, higher methanol conversion can be achieved because of higher reaction temperature. However, hydrogen yield is reduced and the carbon monoxide concentration is increased due to the reversed water gas shift reaction. Optimum reactor performance is found using the balance between GHSV-C and GHSV-R. Because of more effective heat transfer characteristics in the vaporizer, it is found that the reactor with combustor arranged as the shell side has better performance compared with the reactor design having the combustor as the tube side under the same operating conditions.

Suggested Citation

  • Chein, Reiyu & Chen, Yen-Cho & Chung, J.N., 2013. "Numerical study of methanol–steam reforming and methanol–air catalytic combustion in annulus reactors for hydrogen production," Applied Energy, Elsevier, vol. 102(C), pages 1022-1034.
    • Handle: RePEc:eee:appene:v:102:y:2013:i:c:p:1022-1034
    DOI: 10.1016/j.apenergy.2012.06.010
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    Cited by:

    1. Hajizadeh, Abdollah & Mohamadi-Baghmolaei, Mohamad & Cata Saady, Noori M. & Zendehboudi, Sohrab, 2022. "Hydrogen production from biomass through integration of anaerobic digestion and biogas dry reforming," Applied Energy, Elsevier, vol. 309(C).
    2. Zhao, Ning & Wang, Jiangjiang & Tian, Yuyang & Yao, Zibo & Yan, Suying, 2024. "Numerical study on a novel solar-thermal-reaction system for clean hydrogen production of methanol-steam reforming," Renewable Energy, Elsevier, vol. 222(C).
    3. Ha, Chan & Zhou, Zhaozhou & Qin, Jiang & Wang, Cong & Liu, Zekuan & Leng, Shuang, 2024. "Structural optimization calculation of methanol spiral tube reformer based on waste heat utilization and experimental verification of reactor performance," Renewable Energy, Elsevier, vol. 226(C).
    4. Wang, Feng & Cao, Yiding & Wang, Guoqiang, 2015. "Thermoelectric generation coupling methanol steam reforming characteristic in microreactor," Energy, Elsevier, vol. 80(C), pages 642-653.
    5. Walluk, Mark R. & Lin, Jiefeng & Waller, Michael G. & Smith, Daniel F. & Trabold, Thomas A., 2014. "Diesel auto-thermal reforming for solid oxide fuel cell systems: Anode off-gas recycle simulation," Applied Energy, Elsevier, vol. 130(C), pages 94-102.
    6. Perng, Shiang-Wuu & Horng, Rong-Fang & Ku, Hui-Wen, 2013. "Effects of reaction chamber geometry on the performance and heat/mass transport phenomenon for a cylindrical methanol steam reformer," Applied Energy, Elsevier, vol. 103(C), pages 317-327.
    7. Hyemin Song & Younghyeon Kim & Dongjin Yu & Byoung Jae Kim & Hyunjin Ji & Sangseok Yu, 2020. "A Computational Analysis of a Methanol Steam Reformer Using Phase Change Heat Transfer," Energies, MDPI, vol. 13(17), pages 1-14, August.
    8. Yao, Ling & Wang, Feng & Wang, Long & Wang, Guoqiang, 2019. "Transport enhancement study on small-scale methanol steam reforming reactor with waste heat recovery for hydrogen production," Energy, Elsevier, vol. 175(C), pages 986-997.
    9. Perng, Shiang-Wuu & Horng, Rong-Fang & Wu, Horng-Wen, 2017. "Effect of a diffuser on performance enhancement of a cylindrical methanol steam reformer by computational fluid dynamic analysis," Applied Energy, Elsevier, vol. 206(C), pages 312-328.
    10. Braga, Lúcia Bollini & Silveira, Jose Luz & da Silva, Marcio Evaristo & Tuna, Celso Eduardo & Machin, Einara Blanco & Pedroso, Daniel Travieso, 2013. "Hydrogen production by biogas steam reforming: A technical, economic and ecological analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 28(C), pages 166-173.
    11. Liu, Shuai & Du, Pengzhu & Jia, Hekun & Zhang, Qiushi & Hao, Liutao, 2024. "Study on the impact of methanol steam reforming reactor channel structure on hydrogen production performance," Renewable Energy, Elsevier, vol. 228(C).
    12. Chen, Wei-Hsin & Chen, Chia-Yang, 2020. "Water gas shift reaction for hydrogen production and carbon dioxide capture: A review," Applied Energy, Elsevier, vol. 258(C).
    13. Chein, Rei-Yu & Chen, Yen-Cho & Chang, Che-Ming & Chung, J.N., 2013. "Experimental study on the performance of hydrogen production from miniature methanol–steam reformer integrated with Swiss-roll type combustor for PEMFC," Applied Energy, Elsevier, vol. 105(C), pages 86-98.
    14. Wang, Yang & Wei, Lixia & Yao, Mingfa, 2016. "A theoretical investigation of the effects of the low-temperature reforming products on the combustion of n-heptane in an HCCI engine and a constant volume vessel," Applied Energy, Elsevier, vol. 181(C), pages 132-139.
    15. Baigmohammadi, Mohammadreza & Tabejamaat, Sadegh & Zarvandi, Jalal, 2015. "Numerical study of the behavior of methane-hydrogen/air pre-mixed flame in a micro reactor equipped with catalytic segmented bluff body," Energy, Elsevier, vol. 85(C), pages 117-144.
    16. Ha, Chan & Jiao, Yi & Wang, Cong & Qin, Jiang & Wang, Sibo & Liu, He & Liu, Zekuan & Guo, Fafu, 2023. "Experimental study of hydrogen catalytic combustion wall temperature distribution characteristics and its effect on the coupling performance of autothermal reformers," Energy, Elsevier, vol. 271(C).
    17. Cheng, Ze-Dong & Men, Jing-Jing & Liu, Shi-Cheng & He, Ya-Ling, 2019. "Three-dimensional numerical study on a novel parabolic trough solar receiver-reactor of a locally-installed Kenics static mixer for efficient hydrogen production," Applied Energy, Elsevier, vol. 250(C), pages 131-146.
    18. Cheng, Ze-Dong & Leng, Ya-Kun & Men, Jing-Jing & He, Ya-Ling, 2020. "Numerical study on a novel parabolic trough solar receiver-reactor and a new control strategy for continuous and efficient hydrogen production," Applied Energy, Elsevier, vol. 261(C).
    19. Mohammed Abbas, Akhtar Hasnain & Cheralathan, Kanakkampalayam Krishnan & Porpatham, Ekambaram & Arumugam, Senthil Kumar, 2024. "Hydrogen generation using methanol steam reforming – catalysts, reactors, and thermo-chemical recuperation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 191(C).
    20. Li, Chunlin & Xu, Hengyong & Hou, Shoufu & Sun, Jian & Meng, Fanqiong & Ma, Junguo & Tsubaki, Noritatsu, 2013. "SiC foam monolith catalyst for pressurized adiabatic methane reforming," Applied Energy, Elsevier, vol. 107(C), pages 297-303.
    21. Cheng, Ze-Dong & Men, Jing-Jing & He, Ya-Ling & Tao, Yu-Bing & Ma, Zhao, 2019. "Comprehensive study on novel parabolic trough solar receiver-reactors of gradually-varied porosity catalyst beds for hydrogen production," Renewable Energy, Elsevier, vol. 143(C), pages 1766-1781.
    22. Kim, Taegyu & Jo, Sungkwon & Song, Young-Hoon & Lee, Dae Hoon, 2014. "Synergetic mechanism of methanol–steam reforming reaction in a catalytic reactor with electric discharges," Applied Energy, Elsevier, vol. 113(C), pages 1692-1699.

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