IDEAS home Printed from https://ideas.repec.org/a/eee/renene/v220y2024ics0960148123015434.html
   My bibliography  Save this article

Taguchi optimization and thermoelectrical analysis of a pin fin annular thermoelectric generator for automotive waste heat recovery

Author

Listed:
  • Yang, Wenlong
  • Jin, Chenchen
  • Zhu, Wenchao
  • Li, Yang
  • Zhang, Rui
  • Huang, Liang
  • Xie, Changjun
  • Shi, Ying

Abstract

Enhancing thermoelectric performance while minimizing exhaust back pressure is a crucial step in advancing the commercial viability of automotive thermoelectric generators. To achieve high overall performance in a thermoelectric generator, an annular thermoelectric generator equipped with circular pin fins is proposed. A comprehensive three-dimensional numerical model is established to accurately predict thermoelectric performance and thermomechanical behavior. Detailed multi-physics field distribution characteristics are analyzed. Using an L25 orthogonal array, we examine five influencing factors and their five levels: exhaust temperature, exhaust mass flow rate, fin height, fin diameter, and the number of fins. The Taguchi analysis suggests that exhaust temperature is the most influential factor in determining thermoelectric performance, followed by mass flow rate, fin height, fin diameter, and fin number. The optimal values for these parameters are 673 K, 30 g/s, 20 mm, 3 mm, and 420, respectively. Under the optimal design parameters, the net power reaches 34.11 W, representing an 18.7% increase compared to the original design. Moreover, a comparative study is conducted between plate fins and pin fins, showing that the pin fin-based thermoelectric generator exhibits a 5.83% increase in output power and a 4.82% increase in maximum thermal stress compared to the plate fin-based thermoelectric generator.

Suggested Citation

  • Yang, Wenlong & Jin, Chenchen & Zhu, Wenchao & Li, Yang & Zhang, Rui & Huang, Liang & Xie, Changjun & Shi, Ying, 2024. "Taguchi optimization and thermoelectrical analysis of a pin fin annular thermoelectric generator for automotive waste heat recovery," Renewable Energy, Elsevier, vol. 220(C).
    • Handle: RePEc:eee:renene:v:220:y:2024:i:c:s0960148123015434
    DOI: 10.1016/j.renene.2023.119628
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0960148123015434
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.renene.2023.119628?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhu, Lei & Li, Huaqi & Chen, Sen & Tian, Xiaoyan & Kang, Xiaoya & Jiang, Xinbiao & Qiu, Suizheng, 2020. "Optimization analysis of a segmented thermoelectric generator based on genetic algorithm," Renewable Energy, Elsevier, vol. 156(C), pages 710-718.
    2. Jang, Jiin-Yuh & Tsai, Ying-Chi & Wu, Chan-Wei, 2013. "A study of 3-D numerical simulation and comparison with experimental results on turbulent flow of venting flue gas using thermoelectric generator modules and plate fin heat sink," Energy, Elsevier, vol. 53(C), pages 270-281.
    3. Yang, Wenlong & Zhu, WenChao & Li, Yang & Zhang, Leiqi & Zhao, Bo & Xie, Changjun & Yan, Yonggao & Huang, Liang, 2022. "Annular thermoelectric generator performance optimization analysis based on concentric annular heat exchanger," Energy, Elsevier, vol. 239(PB).
    4. He, Zhi-Zhu, 2020. "A coupled electrical-thermal impedance matching model for design optimization of thermoelectric generator," Applied Energy, Elsevier, vol. 269(C).
    5. Chen, Wei-Hsin & Wang, Chi-Ming & Lee, Da-Sheng & Kwon, Eilhann E. & Ashokkumar, Veeramuthu & Culaba, Alvin B., 2022. "Optimization design by evolutionary computation for minimizing thermal stress of a thermoelectric generator with varied numbers of square pin fins," Applied Energy, Elsevier, vol. 314(C).
    6. Yousefi, Esmaeil & Nejad, Ali Abbas & Rezania, Alireza, 2022. "Higher power output in thermoelectric generator integrated with phase change material and metal foams under transient boundary condition," Energy, Elsevier, vol. 256(C).
    7. Chen, Wei-Hsin & Liao, Chen-Yeh & Hung, Chen-I & Huang, Wei-Lun, 2012. "Experimental study on thermoelectric modules for power generation at various operating conditions," Energy, Elsevier, vol. 45(1), pages 874-881.
    8. Luo, Ding & Wang, Ruochen & Yu, Wei & Zhou, Weiqi, 2020. "Parametric study of a thermoelectric module used for both power generation and cooling," Renewable Energy, Elsevier, vol. 154(C), pages 542-552.
    9. Luo, Ding & Wang, Ruochen & Yan, Yuying & Sun, Zeyu & Zhou, Weiqi & Ding, Renkai, 2021. "Comparison of different fluid-thermal-electric multiphysics modeling approaches for thermoelectric generator systems," Renewable Energy, Elsevier, vol. 180(C), pages 1266-1277.
    10. Chen, Wei-Hsin & Chiou, Yi-Bin & Chein, Rei-Yu & Uan, Jun-Yen & Wang, Xiao-Dong, 2022. "Power generation of thermoelectric generator with plate fins for recovering low-temperature waste heat," Applied Energy, Elsevier, vol. 306(PA).
    11. Lan, Song & Li, Qingshan & Guo, Xin & Wang, Shukun & Chen, Rui, 2023. "Fuel saving potential analysis of bifunctional vehicular waste heat recovery system using thermoelectric generator and organic Rankine cycle," Energy, Elsevier, vol. 263(PB).
    12. Zhu, WenChao & Yang, Wenlong & Yang, Yang & Li, Yang & Li, Hao & Shi, Ying & Yan, Yonggao & Xie, Changjun, 2022. "Economic configuration optimization of onboard annual thermoelectric generators under multiple operating conditions," Renewable Energy, Elsevier, vol. 197(C), pages 486-499.
    13. Ge, Ya & He, Kui & Xiao, Liehui & Yuan, Wuzhi & Huang, Si-Min, 2022. "Geometric optimization for the thermoelectric generator with variable cross-section legs by coupling finite element method and optimization algorithm," Renewable Energy, Elsevier, vol. 183(C), pages 294-303.
    14. Luo, Ding & Wang, Ruochen & Yu, Wei & Zhou, Weiqi, 2020. "A numerical study on the performance of a converging thermoelectric generator system used for waste heat recovery," Applied Energy, Elsevier, vol. 270(C).
    15. Zhu, WenChao & Weng, Zebin & Li, Yang & Zhang, Leiqi & Zhao, Bo & Xie, Changjun & Shi, Ying & Huang, Liang & Yan, Yonggao, 2022. "Theoretical analysis of shape factor on performance of annular thermoelectric generators under different thermal boundary conditions," Energy, Elsevier, vol. 239(PD).
    16. Luo, Yang & Li, Linlin & Chen, Yiping & Kim, Chang Nyung, 2022. "Influence of geometric parameter and contact resistances on the thermal-electric behavior of a segmented TEG," Energy, Elsevier, vol. 254(PC).
    17. Yang, Wenlong & Zhu, WenChao & Du, Banghua & Wang, Han & Xu, Lamei & Xie, Changjun & Shi, Ying, 2023. "Power generation of annular thermoelectric generator with silicone polymer thermal conductive oil applied in automotive waste heat recovery," Energy, Elsevier, vol. 282(C).
    18. Zhao, Yulong & Lu, Mingjie & Li, Yanzhe & Ge, Minghui & Xie, Liyao & Liu, Liansheng, 2021. "Characteristics analysis of an exhaust thermoelectric generator system with heat transfer fluid circulation," Applied Energy, Elsevier, vol. 304(C).
    19. Yang, Yurong & Wang, Shixue & Zhu, Yu, 2020. "Evaluation method for assessing heat transfer enhancement effect on performance improvement of thermoelectric generator systems," Applied Energy, Elsevier, vol. 263(C).
    20. Negash, Assmelash A. & Choi, Young & Kim, Tae Young, 2021. "Experimental investigation of optimal location of flow straightener from the aspects of power output and pressure drop characteristics of a thermoelectric generator," Energy, Elsevier, vol. 219(C).
    21. He, Wei & Wang, Shixue & Lu, Chi & Zhang, Xing & Li, Yanzhe, 2016. "Influence of different cooling methods on thermoelectric performance of an engine exhaust gas waste heat recovery system," Applied Energy, Elsevier, vol. 162(C), pages 1251-1258.
    22. Luo, Ding & Wang, Ruochen & Yan, Yuying & Yu, Wei & Zhou, Weiqi, 2021. "Transient numerical modelling of a thermoelectric generator system used for automotive exhaust waste heat recovery," Applied Energy, Elsevier, vol. 297(C).
    23. Shittu, Samson & Li, Guiqiang & Zhao, Xudong & Ma, Xiaoli, 2020. "Review of thermoelectric geometry and structure optimization for performance enhancement," Applied Energy, Elsevier, vol. 268(C).
    24. Luo, Ding & Wang, Ruochen & Yu, Wei & Zhou, Weiqi, 2019. "Performance evaluation of a novel thermoelectric module with BiSbTeSe-based material," Applied Energy, Elsevier, vol. 238(C), pages 1299-1311.
    25. Luo, Ding & Yan, Yuying & Wang, Ruochen & Zhou, Weiqi, 2021. "Numerical investigation on the dynamic response characteristics of a thermoelectric generator module under transient temperature excitations," Renewable Energy, Elsevier, vol. 170(C), pages 811-823.
    26. Luo, Ding & Sun, Zeyu & Wang, Ruochen, 2022. "Performance investigation of a thermoelectric generator system applied in automobile exhaust waste heat recovery," Energy, Elsevier, vol. 238(PB).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhang, Yiwei & Liu, Huizhen & Zhou, Xingfei & Hu, Ziyang & Wang, Han & Kuang, Min & Li, Jianming & Zhang, Houcheng, 2024. "A novel photo-thermal-electric hybrid system comprising evacuated U-tube solar collector and inhomogeneous thermoelectric generator toward efficient and stable operation," Energy, Elsevier, vol. 292(C).
    2. Yang, Wenlong & Jin, Chenchen & Zhu, Wenchao & Xie, Changjun & Huang, Liang & Li, Yang & Xiong, Binyu, 2024. "Innovative design for thermoelectric power generation: Two-stage thermoelectric generator with variable twist ratio twisted tapes optimizing maximum output," Applied Energy, Elsevier, vol. 363(C).
    3. Zhao, Yulong & Zhang, Guoyin & Wen, Lei & Wang, Shixue & Wang, Yulin & Li, Yanzhe & Ge, Minghui, 2024. "Experimental study on thermoelectric characteristics of intermediate fluid thermoelectric generator," Applied Energy, Elsevier, vol. 365(C).
    4. Luo, Ding & Zhang, Haokang & Cao, Jin & Yan, Yuyin & Cao, Bingyang, 2024. "Numerical investigation and optimization of a hexagonal thermoelectric generator with diverging fins for exhaust waste heat recovery," Energy, Elsevier, vol. 301(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yang, Wenlong & Zhu, WenChao & Du, Banghua & Wang, Han & Xu, Lamei & Xie, Changjun & Shi, Ying, 2023. "Power generation of annular thermoelectric generator with silicone polymer thermal conductive oil applied in automotive waste heat recovery," Energy, Elsevier, vol. 282(C).
    2. Sourav Bhakta & Balaram Kundu, 2024. "A Review of Thermoelectric Generators in Automobile Waste Heat Recovery Systems for Improving Energy Utilization," Energies, MDPI, vol. 17(5), pages 1-46, February.
    3. Zhu, WenChao & Yang, Wenlong & Yang, Yang & Li, Yang & Li, Hao & Shi, Ying & Yan, Yonggao & Xie, Changjun, 2022. "Economic configuration optimization of onboard annual thermoelectric generators under multiple operating conditions," Renewable Energy, Elsevier, vol. 197(C), pages 486-499.
    4. Yang, Wenlong & Jin, Chenchen & Zhu, Wenchao & Xie, Changjun & Huang, Liang & Li, Yang & Xiong, Binyu, 2024. "Innovative design for thermoelectric power generation: Two-stage thermoelectric generator with variable twist ratio twisted tapes optimizing maximum output," Applied Energy, Elsevier, vol. 363(C).
    5. Luo, Ding & Zhang, Haokang & Cao, Jin & Yan, Yuyin & Cao, Bingyang, 2024. "Numerical investigation and optimization of a hexagonal thermoelectric generator with diverging fins for exhaust waste heat recovery," Energy, Elsevier, vol. 301(C).
    6. Wenlong Yang & Wenchao Zhu & Yang Yang & Liang Huang & Ying Shi & Changjun Xie, 2022. "Thermoelectric Performance Evaluation and Optimization in a Concentric Annular Thermoelectric Generator under Different Cooling Methods," Energies, MDPI, vol. 15(6), pages 1-21, March.
    7. Luo, Ding & Wang, Ruochen & Yan, Yuying & Sun, Zeyu & Zhou, Weiqi & Ding, Renkai, 2021. "Comparison of different fluid-thermal-electric multiphysics modeling approaches for thermoelectric generator systems," Renewable Energy, Elsevier, vol. 180(C), pages 1266-1277.
    8. Zhao, Yulong & Zhang, Guoyin & Wen, Lei & Wang, Shixue & Wang, Yulin & Li, Yanzhe & Ge, Minghui, 2024. "Experimental study on thermoelectric characteristics of intermediate fluid thermoelectric generator," Applied Energy, Elsevier, vol. 365(C).
    9. Zhao, Yulong & Lu, Mingjie & Li, Yanzhe & Wang, Yulin & Ge, Minghui, 2023. "Numerical investigation of an exhaust thermoelectric generator with a perforated plate," Energy, Elsevier, vol. 263(PB).
    10. Luo, Ding & Yan, Yuying & Li, Ying & Wang, Ruochen & Cheng, Shan & Yang, Xuelin & Ji, Dongxu, 2023. "A hybrid transient CFD-thermoelectric numerical model for automobile thermoelectric generator systems," Applied Energy, Elsevier, vol. 332(C).
    11. Luo, Ding & Yan, Yuying & Li, Ying & Yang, Xuelin & Chen, Hao, 2023. "Exhaust channel optimization of the automobile thermoelectric generator to produce the highest net power," Energy, Elsevier, vol. 281(C).
    12. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ren, Fengsheng & Yang, Yue & Ma, Bijian & Zhu, Yonggang, 2023. "Performance optimization for a novel two-stage thermoelectric generator with different PCMs embedding modes," Energy, Elsevier, vol. 281(C).
    13. Zhao, Yulong & Lu, Mingjie & Li, Yanzhe & Ge, Minghui & Xie, Liyao & Liu, Liansheng, 2021. "Characteristics analysis of an exhaust thermoelectric generator system with heat transfer fluid circulation," Applied Energy, Elsevier, vol. 304(C).
    14. Sun, Zeyu & Luo, Ding & Wang, Ruochen & Li, Ying & Yan, Yuying & Cheng, Ziming & Chen, Jie, 2022. "Evaluation of energy recovery potential of solar thermoelectric generators using a three-dimensional transient numerical model," Energy, Elsevier, vol. 256(C).
    15. Luo, Ding & Sun, Zeyu & Wang, Ruochen, 2022. "Performance investigation of a thermoelectric generator system applied in automobile exhaust waste heat recovery," Energy, Elsevier, vol. 238(PB).
    16. Wang, Xue & Zong, Yujie & Su, Wenbin & Wang, Chunlei & Wang, Hongchao, 2024. "Output and mechanical performance of thermoelectric generator under transient heat loads," Renewable Energy, Elsevier, vol. 222(C).
    17. Xuan, Zhiwei & Ge, Minghui & Zhao, Chenyang & Li, Yanzhe & Wang, Shixue & Zhao, Yulong, 2024. "Effect of nonuniform solar radiation on the performance of solar thermoelectric generators," Energy, Elsevier, vol. 290(C).
    18. Zhaochun Shi & Guohua Wang & Chunli Liu & Qiang Lv & Baoli Gong & Yingchao Zhang & Yuying Yan, 2023. "Optimizing the Transient Performance of Thermoelectric Generator with PCM by Taguchi Method," Energies, MDPI, vol. 16(2), pages 1-16, January.
    19. Ye-Qi Zhang & Jiao Sun & Guang-Xu Wang & Tian-Hu Wang, 2022. "Advantage of a Thermoelectric Generator with Hybridization of Segmented Materials and Irregularly Variable Cross-Section Design," Energies, MDPI, vol. 15(8), pages 1-18, April.
    20. Lan, Song & Li, Qingshan & Guo, Xin & Wang, Shukun & Chen, Rui, 2023. "Fuel saving potential analysis of bifunctional vehicular waste heat recovery system using thermoelectric generator and organic Rankine cycle," Energy, Elsevier, vol. 263(PB).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:renene:v:220:y:2024:i:c:s0960148123015434. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/renewable-energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.