IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v230y2023ics0951832022005828.html
   My bibliography  Save this article

Early fault diagnosis of rotating machinery based on composite zoom permutation entropy

Author

Listed:
  • Ma, Chenyang
  • Li, Yongbo
  • Wang, Xianzhi
  • Cai, Zhiqiang

Abstract

Fault diagnosis of rotating machinery serves an important role in informing system operation and predictive maintenance decisions. To quantify the fault information from vibrational signals, the multiscale permutation entropy has become a promising tool for fault diagnosis of rotating machinery. However, multiscale permutation entropy fails to extract weak features of early faults because it can hardly capture the tiny oscillation patterns of signals over the full frequency band. To address this issue, this paper presents an effective feature extraction method called composite zoom permutation entropy. First, composite zoom permutation entropy employs multiple wavelets to capture complete fault features with multiple resolutions over the full frequency band. Then the composite analysis is performed to improve the separability of extracted features for identifying different early faults. Based on composite zoom permutation entropy, a diagnosis framework has been developed to improve the operational reliability of rotating machinery by identifying faults as early as possible. The simulation results show that composite zoom permutation entropy has better extraction ability compared with other permutation entropy based methods. The experimental results show that the proposed method outperforms existing methods in identifying early faults of rotating machinery.

Suggested Citation

  • Ma, Chenyang & Li, Yongbo & Wang, Xianzhi & Cai, Zhiqiang, 2023. "Early fault diagnosis of rotating machinery based on composite zoom permutation entropy," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    • Handle: RePEc:eee:reensy:v:230:y:2023:i:c:s0951832022005828
    DOI: 10.1016/j.ress.2022.108967
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832022005828
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2022.108967?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Li, Rui & Verhagen, Wim J.C. & Curran, Richard, 2020. "A systematic methodology for Prognostic and Health Management system architecture definition," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    2. Zio, Enrico, 2022. "Prognostics and Health Management (PHM): Where are we and where do we (need to) go in theory and practice," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    3. Ahmad, Wasim & Khan, Sheraz Ali & Islam, M M Manjurul & Kim, Jong-Myon, 2019. "A reliable technique for remaining useful life estimation of rolling element bearings using dynamic regression models," Reliability Engineering and System Safety, Elsevier, vol. 184(C), pages 67-76.
    4. Guiji Tang & Xiaolong Wang & Yuling He, 2016. "A Novel Method of Fault Diagnosis for Rolling Bearing Based on Dual Tree Complex Wavelet Packet Transform and Improved Multiscale Permutation Entropy," Mathematical Problems in Engineering, Hindawi, vol. 2016, pages 1-13, May.
    5. Xia, Min & Shao, Haidong & Williams, Darren & Lu, Siliang & Shu, Lei & de Silva, Clarence W., 2021. "Intelligent fault diagnosis of machinery using digital twin-assisted deep transfer learning," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    6. Li, He & Deng, Zhi-Ming & Golilarz, Noorbakhsh Amiri & Guedes Soares, C., 2021. "Reliability analysis of the main drive system of a CNC machine tool including early failures," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    7. Quintanilha, Igor M. & Elias, Vitor R.M. & da Silva, Felipe B. & Fonini, Pedro A.M. & da Silva, Eduardo A.B. & Netto, Sergio L. & Apolinário, José A. & de Campos, Marcello L.R. & Martins, Wallace A., 2021. "A fault detector/classifier for closed-ring power generators using machine learning," Reliability Engineering and System Safety, Elsevier, vol. 212(C).
    8. Xia, Tangbin & Dong, Yifan & Xiao, Lei & Du, Shichang & Pan, Ershun & Xi, Lifeng, 2018. "Recent advances in prognostics and health management for advanced manufacturing paradigms," Reliability Engineering and System Safety, Elsevier, vol. 178(C), pages 255-268.
    9. Pliego Marugán, Alberto & Peco Chacón, Ana María & García Márquez, Fausto Pedro, 2019. "Reliability analysis of detecting false alarms that employ neural networks: A real case study on wind turbines," Reliability Engineering and System Safety, Elsevier, vol. 191(C).
    10. Duan, Chaoqun & Makis, Viliam & Deng, Chao, 2020. "A two-level Bayesian early fault detection for mechanical equipment subject to dependent failure modes," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    11. Lee, Jinwook & Kim, Myungyon & Ko, Jin Uk & Jung, Joon Ha & Sun, Kyung Ho & Youn, Byeng D., 2022. "Asymmetric inter-intra domain alignments (AIIDA) method for intelligent fault diagnosis of rotating machinery," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    12. Zhu, Yongmeng & Wu, Jiechang & Wu, Jun & Liu, Shuyong, 2022. "Dimensionality reduce-based for remaining useful life prediction of machining tools with multisensor fusion," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    13. Hu, Tao & Guo, Yiming & Gu, Liudong & Zhou, Yifan & Zhang, Zhisheng & Zhou, Zhiting, 2022. "Remaining useful life prediction of bearings under different working conditions using a deep feature disentanglement based transfer learning method," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    14. Tolo, Silvia & Tian, Xiange & Bausch, Nils & Becerra, Victor & Santhosh, T.V. & Vinod, G. & Patelli, Edoardo, 2019. "Robust on-line diagnosis tool for the early accident detection in nuclear power plants," Reliability Engineering and System Safety, Elsevier, vol. 186(C), pages 110-119.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Xia, Pengcheng & Huang, Yixiang & Tao, Zhiyu & Liu, Chengliang & Liu, Jie, 2023. "A digital twin-enhanced semi-supervised framework for motor fault diagnosis based on phase-contrastive current dot pattern," Reliability Engineering and System Safety, Elsevier, vol. 235(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Zio, Enrico, 2022. "Prognostics and Health Management (PHM): Where are we and where do we (need to) go in theory and practice," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    2. Wu, Jingyao & Zhao, Zhibin & Sun, Chuang & Yan, Ruqiang & Chen, Xuefeng, 2021. "Learning from Class-imbalanced Data with a Model-Agnostic Framework for Machine Intelligent Diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    3. Zou, Xinyu & Tao, Laifa & Sun, Lulu & Wang, Chao & Ma, Jian & Lu, Chen, 2023. "A case-learning-based paradigm for quantitative recommendation of fault diagnosis algorithms: A case study of gearbox," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    4. Park, Chan Hee & Kim, Hyeongmin & Suh, Chaehyun & Chae, Minseok & Yoon, Heonjun & Youn, Byeng D., 2022. "A health image for deep learning-based fault diagnosis of a permanent magnet synchronous motor under variable operating conditions: Instantaneous current residual map," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    5. Cheng, Han & Kong, Xianguang & Wang, Qibin & Ma, Hongbo & Yang, Shengkang & Xu, Kun, 2023. "Remaining useful life prediction combined dynamic model with transfer learning under insufficient degradation data," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    6. Chen, Zhen & Zhou, Di & Zio, Enrico & Xia, Tangbin & Pan, Ershun, 2023. "Adaptive transfer learning for multimode process monitoring and unsupervised anomaly detection in steam turbines," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    7. Zhou, Taotao & Han, Te & Droguett, Enrique Lopez, 2022. "Towards trustworthy machine fault diagnosis: A probabilistic Bayesian deep learning framework," Reliability Engineering and System Safety, Elsevier, vol. 224(C).
    8. Lee, Jinwook & Kim, Myungyon & Ko, Jin Uk & Jung, Joon Ha & Sun, Kyung Ho & Youn, Byeng D., 2022. "Asymmetric inter-intra domain alignments (AIIDA) method for intelligent fault diagnosis of rotating machinery," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    9. Tan, Hongchuang & Xie, Suchao & Ma, Wen & Yang, Chengxing & Zheng, Shiwei, 2023. "Correlation feature distribution matching for fault diagnosis of machines," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    10. Guo, Jianchun & Si, Zetian & Liu, Yi & Li, Jiahao & Li, Yanting & Xiang, Jiawei, 2022. "Dynamic time warping using graph similarity guided symplectic geometry mode decomposition to detect bearing faults," Reliability Engineering and System Safety, Elsevier, vol. 224(C).
    11. Lyu, Dongzhen & Niu, Guangxing & Liu, Enhui & Zhang, Bin & Chen, Gang & Yang, Tao & Zio, Enrico, 2022. "Time space modelling for fault diagnosis and prognosis with uncertainty management: A general theoretical formulation," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    12. Han, Te & Li, Yan-Fu, 2022. "Out-of-distribution detection-assisted trustworthy machinery fault diagnosis approach with uncertainty-aware deep ensembles," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    13. Li, Qi & Chen, Liang & Kong, Lin & Wang, Dong & Xia, Min & Shen, Changqing, 2023. "Cross-domain augmentation diagnosis: An adversarial domain-augmented generalization method for fault diagnosis under unseen working conditions," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
    14. Wang, Han & Wang, Dongdong & Liu, Haoxiang & Tang, Gang, 2022. "A predictive sliding local outlier correction method with adaptive state change rate determining for bearing remaining useful life estimation," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    15. Vrignat, Pascal & Kratz, Frédéric & Avila, Manuel, 2022. "Sustainable manufacturing, maintenance policies, prognostics and health management: A literature review," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    16. Zhou, Taotao & Zhang, Laibin & Han, Te & Droguett, Enrique Lopez & Mosleh, Ali & Chan, Felix T.S., 2023. "An uncertainty-informed framework for trustworthy fault diagnosis in safety-critical applications," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    17. Jain, Amit Kumar & Lad, Bhupesh Kumar, 2020. "Prognosticating RULs while exploiting the future characteristics of operating profiles," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    18. Xu, Yadong & Yan, Xiaoan & Sun, Beibei & Liu, Zheng, 2022. "Dually attentive multiscale networks for health state recognition of rotating machinery," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    19. Gjorgiev, Blazhe & Das, Laya & Merkel, Seline & Rohrer, Martina & Auger, Etienne & Sansavini, Giovanni, 2023. "Simulation-driven deep learning for locating faulty insulators in a power line," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    20. He, Jiahui & Cheng, Zhijun & Guo, Bo, 2024. "Anomaly detection in telemetry data using a jointly optimal one-class support vector machine with dictionary learning," Reliability Engineering and System Safety, Elsevier, vol. 242(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:230:y:2023:i:c:s0951832022005828. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.