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Maintenance optimisation of multicomponent systems using hierarchical coordinated reinforcement learning

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  • Zhou, Yifan
  • Li, Bangcheng
  • Lin, Tian Ran

Abstract

The Markov decision process (MDP) is a widely used method to optimise the maintenance of multicomponent systems, which can provide a system-level maintenance action at each decision point to address various dependences among components. However, MDP suffers from the “curse of dimensionality†and can only process small-scale systems. This paper develops a hierarchical coordinated reinforcement learning (HCRL) algorithm to optimise the maintenance of large-scale multicomponent systems. Both parameters of agents and the coordination relationship among agents are designed based on system characteristics. Furthermore, the hierarchical structure of agents is established according to the structural importance measures of components. The effectiveness of the proposed HCRL algorithm is validated using two maintenance optimisation problems, one on a natural gas plant system and the other using a 12-component series system under dependant competing risks. Results show that the proposed HCRL outperforms methods in two recently published papers and other benchmark approaches including the new emerging deep reinforcement learning.

Suggested Citation

  • Zhou, Yifan & Li, Bangcheng & Lin, Tian Ran, 2022. "Maintenance optimisation of multicomponent systems using hierarchical coordinated reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    • Handle: RePEc:eee:reensy:v:217:y:2022:i:c:s0951832021005767
    DOI: 10.1016/j.ress.2021.108078
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    7. Dehghan Shoorkand, Hassan & Nourelfath, Mustapha & Hajji, Adnène, 2024. "A hybrid CNN-LSTM model for joint optimization of production and imperfect predictive maintenance planning," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    8. Mikhail, Mina & Ouali, Mohamed-Salah & Yacout, Soumaya, 2024. "A data-driven methodology with a nonparametric reliability method for optimal condition-based maintenance strategies," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    9. Zheng, Rui & Xing, Yuan & Ren, Xiangyun, 2023. "Multilevel preventive replacement for a system subject to internal deterioration, external shocks, and dynamic missions," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    10. Zheng, Meimei & Su, Zhiyun & Wang, Dong & Pan, Ershun, 2024. "Joint maintenance and spare part ordering from multiple suppliers for multicomponent systems using a deep reinforcement learning algorithm," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    11. Rokhforoz, Pegah & Montazeri, Mina & Fink, Olga, 2023. "Safe multi-agent deep reinforcement learning for joint bidding and maintenance scheduling of generation units," Reliability Engineering and System Safety, Elsevier, vol. 232(C).
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    13. Zhuang, Liangliang & Xu, Ancha & Wang, Xiao-Lin, 2023. "A prognostic driven predictive maintenance framework based on Bayesian deep learning," Reliability Engineering and System Safety, Elsevier, vol. 234(C).
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    15. Zhang, Qin & Liu, Yu & Xiahou, Tangfan & Huang, Hong-Zhong, 2023. "A heuristic maintenance scheduling framework for a military aircraft fleet under limited maintenance capacities," Reliability Engineering and System Safety, Elsevier, vol. 235(C).

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