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An optimal dynamic interval preventive maintenance scheduling for series systems

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  • Gao, Yicong
  • Feng, Yixiong
  • Zhang, Zixian
  • Tan, Jianrong

Abstract

This paper studies preventive maintenance (PM) with dynamic interval for a multi-component system. Instead of equal interval, the time of PM period in the proposed dynamic interval model is not a fixed constant, which varies from interval-down to interval-up. It is helpful to reduce the outage loss on frequent repair parts and avoid lack of maintenance of the equipment by controlling the equipment maintenance frequency, when compared to a periodic PM scheme. According to the definition of dynamic interval, the reliability of system is analyzed from the failure mechanisms of its components and the different effects of non-periodic PM actions on the reliability of the components. Following the proposed model of reliability, a novel framework for solving the non-periodical PM schedule with dynamic interval based on the multi-objective genetic algorithm is proposed. The framework denotes the strategies include updating strategy, deleting strategy, inserting strategy and moving strategy, which is set to correct the invalid population individuals of the algorithm. The values of the dynamic interval and the selections of PM action for the components on every PM stage are determined by achieving a certain level of system availability with the minimum total PM-related cost. Finally, a typical rotary table system of NC machine tool is used as an example to describe the proposed method.

Suggested Citation

  • Gao, Yicong & Feng, Yixiong & Zhang, Zixian & Tan, Jianrong, 2015. "An optimal dynamic interval preventive maintenance scheduling for series systems," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 19-30.
    • Handle: RePEc:eee:reensy:v:142:y:2015:i:c:p:19-30
    DOI: 10.1016/j.ress.2015.03.032
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    References listed on IDEAS

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    1. Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha, 2012. "Integrating noncyclical preventive maintenance scheduling and production planning for a single machine," International Journal of Production Economics, Elsevier, vol. 136(2), pages 344-351.
    2. Wang, Hongzhou, 2002. "A survey of maintenance policies of deteriorating systems," European Journal of Operational Research, Elsevier, vol. 139(3), pages 469-489, June.
    3. Lapa, Celso Marcelo F. & Pereira, Cláudio Márcio N.A. & de Barros, Márcio Paes, 2006. "A model for preventive maintenance planning by genetic algorithms based in cost and reliability," Reliability Engineering and System Safety, Elsevier, vol. 91(2), pages 233-240.
    4. Percy, David F. & Kobbacy, Khairy A. H., 2000. "Determining economical maintenance intervals," International Journal of Production Economics, Elsevier, vol. 67(1), pages 87-94, August.
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    Citations

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    Cited by:

    1. Syan, Chanan S. & Ramsoobag, Geeta, 2019. "Maintenance applications of multi-criteria optimization: A review," Reliability Engineering and System Safety, Elsevier, vol. 190(C), pages 1-1.
    2. Lee, Juseong & Mitici, Mihaela, 2020. "An integrated assessment of safety and efficiency of aircraft maintenance strategies using agent-based modelling and stochastic Petri nets," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    3. Khaled Alhamad & Yousuf Alkhezi & M. F. Alhajri, 2022. "Nonlinear Integer Programming for Solving Preventive Maintenance Scheduling Problem for Cogeneration Plants with Production," Sustainability, MDPI, vol. 15(1), pages 1-18, December.
    4. Maquirriain, Javier & García-Villoria, Alberto & Pastor, Rafael, 2024. "Matheuristics for scheduling of maintenance service with linear operation cost and step function maintenance cost," European Journal of Operational Research, Elsevier, vol. 315(1), pages 73-87.
    5. Wang, Jiaxi, 2024. "Maintenance scheduling at high-speed train depots: An optimization approach," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    6. Lin, Boliang & Wu, Jianping & Lin, Ruixi & Wang, Jiaxi & Wang, Hui & Zhang, Xuhui, 2019. "Optimization of high-level preventive maintenance scheduling for high-speed trains," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 261-275.
    7. Andrés Cacereño & David Greiner & Blas J. Galván, 2021. "Multi-Objective Optimum Design and Maintenance of Safety Systems: An In-Depth Comparison Study Including Encoding and Scheduling Aspects with NSGA-II," Mathematics, MDPI, vol. 9(15), pages 1-39, July.
    8. Lin, Boliang & Zhao, Yinan, 2021. "Synchronized optimization of EMU train assignment and second-level preventive maintenance scheduling," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    9. Bingtao Hu & Yixiong Feng & Hao Zheng & Jianrong Tan, 2018. "Sequence Planning for Selective Disassembly Aiming at Reducing Energy Consumption Using a Constraints Relation Graph and Improved Ant Colony Optimization Algorithm," Energies, MDPI, vol. 11(8), pages 1-18, August.
    10. Xiaofeng Wang & Shu Guo & Jian Shen & Yang Liu, 2020. "Optimization of preventive maintenance for series manufacturing system by differential evolution algorithm," Journal of Intelligent Manufacturing, Springer, vol. 31(3), pages 745-757, March.
    11. Radim Briš & Nuong Thi Thuy Tran, 2023. "Discrete Model for a Multi-Objective Maintenance Optimization Problem of Safety Systems," Mathematics, MDPI, vol. 11(2), pages 1-18, January.

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