IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v142y2015icp19-30.html
   My bibliography  Save this article

An optimal dynamic interval preventive maintenance scheduling for series systems

Author

Listed:
  • Gao, Yicong
  • Feng, Yixiong
  • Zhang, Zixian
  • Tan, Jianrong

Abstract

This paper studies preventive maintenance (PM) with dynamic interval for a multi-component system. Instead of equal interval, the time of PM period in the proposed dynamic interval model is not a fixed constant, which varies from interval-down to interval-up. It is helpful to reduce the outage loss on frequent repair parts and avoid lack of maintenance of the equipment by controlling the equipment maintenance frequency, when compared to a periodic PM scheme. According to the definition of dynamic interval, the reliability of system is analyzed from the failure mechanisms of its components and the different effects of non-periodic PM actions on the reliability of the components. Following the proposed model of reliability, a novel framework for solving the non-periodical PM schedule with dynamic interval based on the multi-objective genetic algorithm is proposed. The framework denotes the strategies include updating strategy, deleting strategy, inserting strategy and moving strategy, which is set to correct the invalid population individuals of the algorithm. The values of the dynamic interval and the selections of PM action for the components on every PM stage are determined by achieving a certain level of system availability with the minimum total PM-related cost. Finally, a typical rotary table system of NC machine tool is used as an example to describe the proposed method.

Suggested Citation

  • Gao, Yicong & Feng, Yixiong & Zhang, Zixian & Tan, Jianrong, 2015. "An optimal dynamic interval preventive maintenance scheduling for series systems," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 19-30.
    • Handle: RePEc:eee:reensy:v:142:y:2015:i:c:p:19-30
    DOI: 10.1016/j.ress.2015.03.032
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832015000988
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2015.03.032?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha, 2012. "Integrating noncyclical preventive maintenance scheduling and production planning for a single machine," International Journal of Production Economics, Elsevier, vol. 136(2), pages 344-351.
    2. Wang, Hongzhou, 2002. "A survey of maintenance policies of deteriorating systems," European Journal of Operational Research, Elsevier, vol. 139(3), pages 469-489, June.
    3. Lapa, Celso Marcelo F. & Pereira, Cláudio Márcio N.A. & de Barros, Márcio Paes, 2006. "A model for preventive maintenance planning by genetic algorithms based in cost and reliability," Reliability Engineering and System Safety, Elsevier, vol. 91(2), pages 233-240.
    4. Percy, David F. & Kobbacy, Khairy A. H., 2000. "Determining economical maintenance intervals," International Journal of Production Economics, Elsevier, vol. 67(1), pages 87-94, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Syan, Chanan S. & Ramsoobag, Geeta, 2019. "Maintenance applications of multi-criteria optimization: A review," Reliability Engineering and System Safety, Elsevier, vol. 190(C), pages 1-1.
    2. Lee, Juseong & Mitici, Mihaela, 2020. "An integrated assessment of safety and efficiency of aircraft maintenance strategies using agent-based modelling and stochastic Petri nets," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    3. Khaled Alhamad & Yousuf Alkhezi & M. F. Alhajri, 2022. "Nonlinear Integer Programming for Solving Preventive Maintenance Scheduling Problem for Cogeneration Plants with Production," Sustainability, MDPI, vol. 15(1), pages 1-18, December.
    4. Wang, Jiaxi, 2024. "Maintenance scheduling at high-speed train depots: An optimization approach," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    5. Lin, Boliang & Wu, Jianping & Lin, Ruixi & Wang, Jiaxi & Wang, Hui & Zhang, Xuhui, 2019. "Optimization of high-level preventive maintenance scheduling for high-speed trains," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 261-275.
    6. Andrés Cacereño & David Greiner & Blas J. Galván, 2021. "Multi-Objective Optimum Design and Maintenance of Safety Systems: An In-Depth Comparison Study Including Encoding and Scheduling Aspects with NSGA-II," Mathematics, MDPI, vol. 9(15), pages 1-39, July.
    7. Lin, Boliang & Zhao, Yinan, 2021. "Synchronized optimization of EMU train assignment and second-level preventive maintenance scheduling," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    8. Bingtao Hu & Yixiong Feng & Hao Zheng & Jianrong Tan, 2018. "Sequence Planning for Selective Disassembly Aiming at Reducing Energy Consumption Using a Constraints Relation Graph and Improved Ant Colony Optimization Algorithm," Energies, MDPI, vol. 11(8), pages 1-18, August.
    9. Xiaofeng Wang & Shu Guo & Jian Shen & Yang Liu, 2020. "Optimization of preventive maintenance for series manufacturing system by differential evolution algorithm," Journal of Intelligent Manufacturing, Springer, vol. 31(3), pages 745-757, March.
    10. Radim Briš & Nuong Thi Thuy Tran, 2023. "Discrete Model for a Multi-Objective Maintenance Optimization Problem of Safety Systems," Mathematics, MDPI, vol. 11(2), pages 1-18, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Mohammad Doostparast & Farhad Kolahan & Mahdi Doostparast, 2015. "Optimisation of PM scheduling for multi-component systems – a simulated annealing approach," International Journal of Systems Science, Taylor & Francis Journals, vol. 46(7), pages 1199-1207, May.
    2. Samrout, M. & Châtelet, E. & Kouta, R. & Chebbo, N., 2009. "Optimization of maintenance policy using the proportional hazard model," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 44-52.
    3. Jiawen Hu & Zuhua Jiang & Hong Wang, 2017. "Joint Optimization of Production Plan and Preventive Maintenance Schedule by Stackelberg Game," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 34(04), pages 1-28, August.
    4. Boschian, V. & Rezg, N. & Chelbi, A., 2009. "Contribution of simulation to the optimization of maintenance strategies for a randomly failing production system," European Journal of Operational Research, Elsevier, vol. 197(3), pages 1142-1149, September.
    5. Xiao, Lei & Song, Sanling & Chen, Xiaohui & Coit, David W., 2016. "Joint optimization of production scheduling and machine group preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 146(C), pages 68-78.
    6. Roux, O. & Duvivier, D. & Quesnel, G. & Ramat, E., 2013. "Optimization of preventive maintenance through a combined maintenance-production simulation model," International Journal of Production Economics, Elsevier, vol. 143(1), pages 3-12.
    7. Xiang, Yisha, 2013. "Joint optimization of X¯ control chart and preventive maintenance policies: A discrete-time Markov chain approach," European Journal of Operational Research, Elsevier, vol. 229(2), pages 382-390.
    8. Seyed Habib A. Rahmati & Abbas Ahmadi & Kannan Govindan, 2018. "A novel integrated condition-based maintenance and stochastic flexible job shop scheduling problem: simulation-based optimization approach," Annals of Operations Research, Springer, vol. 269(1), pages 583-621, October.
    9. Finkelstein, Maxim & Cha, Ji Hwan & Langston, Amy, 2023. "Improving classical optimal age-replacement policies for degrading items," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    10. Zhengxin Zhang & Xiaosheng Si & Changhua Hu & Xiangyu Kong, 2015. "Degradation modeling–based remaining useful life estimation: A review on approaches for systems with heterogeneity," Journal of Risk and Reliability, , vol. 229(4), pages 343-355, August.
    11. Ji Hwan Cha & Maxim Finkelstein, 2020. "On optimal life extension for degrading systems," Journal of Risk and Reliability, , vol. 234(3), pages 487-495, June.
    12. Min-Tsai Lai, 2007. "Periodical Replacement Model for a Multi-Unit System Subject to Failure Rate Interaction," Quality & Quantity: International Journal of Methodology, Springer, vol. 41(3), pages 401-411, June.
    13. John E. Fontecha & Oscar O. Guaje & Daniel Duque & Raha Akhavan-Tabatabaei & Juan P. Rodríguez & Andrés L. Medaglia, 2020. "Combined maintenance and routing optimization for large-scale sewage cleaning," Annals of Operations Research, Springer, vol. 286(1), pages 441-474, March.
    14. Dimitrakos, T.D. & Kyriakidis, E.G., 2008. "A semi-Markov decision algorithm for the maintenance of a production system with buffer capacity and continuous repair times," International Journal of Production Economics, Elsevier, vol. 111(2), pages 752-762, February.
    15. Ali Salmasnia & Ali Talesh-Kazemi, 2022. "Integrating inventory planning, pricing and maintenance for perishable products in a two-component parallel manufacturing system with common cause failures," Operational Research, Springer, vol. 22(2), pages 1235-1265, April.
    16. Liu, Gehui & Chen, Shaokuan & Ho, Tinkin & Ran, Xinchen & Mao, Baohua & Lan, Zhen, 2022. "Optimum opportunistic maintenance schedule over variable horizons considering multi-stage degradation and dynamic strategy," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    17. Belyi, Dmitriy & Popova, Elmira & Morton, David P. & Damien, Paul, 2017. "Bayesian failure-rate modeling and preventive maintenance optimization," European Journal of Operational Research, Elsevier, vol. 262(3), pages 1085-1093.
    18. Kurt, Murat & Kharoufeh, Jeffrey P., 2010. "Optimally maintaining a Markovian deteriorating system with limited imperfect repairs," European Journal of Operational Research, Elsevier, vol. 205(2), pages 368-380, September.
    19. Dilaver, Halit Metehan & Akçay, Alp & van Houtum, Geert-Jan, 2023. "Integrated planning of asset-use and dry-docking for a fleet of maritime assets," International Journal of Production Economics, Elsevier, vol. 256(C).
    20. Briš, Radim & Byczanski, Petr & Goňo, Radomír & Rusek, Stanislav, 2017. "Discrete maintenance optimization of complex multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 80-89.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:142:y:2015:i:c:p:19-30. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.