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A multi-objective optimization problem for multi-state series-parallel systems: A two-stage flow-shop manufacturing system

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  • Azadeh, A.
  • Maleki Shoja, B.
  • Ghanei, S.
  • Sheikhalishahi, M.

Abstract

This research investigates a redundancy-scheduling optimization problem for a multi-state series parallel system. The system is a flow shop manufacturing system with multi-state machines. Each manufacturing machine may have different performance rates including perfect performance, decreased performance and complete failure. Moreover, warm standby redundancy is considered for the redundancy allocation problem. Three objectives are considered for the problem: (1) minimizing system purchasing cost, (2) minimizing makespan, and (3) maximizing system reliability. Universal generating function is employed to evaluate system performance and overall reliability of the system. Since the problem is in the NP-hard class of combinatorial problems, genetic algorithm (GA) is used to find optimal/near optimal solutions. Different test problems are generated to evaluate the effectiveness and efficiency of proposed approach and compared to simulated annealing optimization method. The results show the proposed approach is capable of finding optimal/near optimal solution within a very reasonable time.

Suggested Citation

  • Azadeh, A. & Maleki Shoja, B. & Ghanei, S. & Sheikhalishahi, M., 2015. "A multi-objective optimization problem for multi-state series-parallel systems: A two-stage flow-shop manufacturing system," Reliability Engineering and System Safety, Elsevier, vol. 136(C), pages 62-74.
    • Handle: RePEc:eee:reensy:v:136:y:2015:i:c:p:62-74
    DOI: 10.1016/j.ress.2014.11.009
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    References listed on IDEAS

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    1. Ouzineb, Mohamed & Nourelfath, Mustapha & Gendreau, Michel, 2008. "Tabu search for the redundancy allocation problem of homogenous series–parallel multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 93(8), pages 1257-1272.
    2. Tavakkoli-Moghaddam, R. & Safari, J. & Sassani, F., 2008. "Reliability optimization of series-parallel systems with a choice of redundancy strategies using a genetic algorithm," Reliability Engineering and System Safety, Elsevier, vol. 93(4), pages 550-556.
    3. Lisnianski, Anatoly & Ding, Yi, 2009. "Redundancy analysis for repairable multi-state system by using combined stochastic processes methods and universal generating function technique," Reliability Engineering and System Safety, Elsevier, vol. 94(11), pages 1788-1795.
    4. Li, Zhaojun & Liao, Haitao & Coit, David W., 2009. "A two-stage approach for multi-objective decision making with applications to system reliability optimization," Reliability Engineering and System Safety, Elsevier, vol. 94(10), pages 1585-1592.
    5. Tian, Zhigang & Levitin, Gregory & Zuo, Ming J., 2009. "A joint reliability–redundancy optimization approach for multi-state series–parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 94(10), pages 1568-1576.
    6. Li, Chun-yang & Chen, Xun & Yi, Xiao-shan & Tao, Jun-yong, 2010. "Heterogeneous redundancy optimization for multi-state series–parallel systems subject to common cause failures," Reliability Engineering and System Safety, Elsevier, vol. 95(3), pages 202-207.
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    Citations

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    Cited by:

    1. Lin, Yi-Kuei & Huang, Ding-Hsiang, 2020. "Reliability analysis for a hybrid flow shop with due date consideration," Reliability Engineering and System Safety, Elsevier, vol. 199(C).
    2. Zhou, Yifan & Liu, Libo & Li, Hao, 2022. "Reliability estimation and optimisation of multistate flow networks using a conditional Monte Carlo method," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    3. Che, Haiyang & Zeng, Shengkui & Guo, Jianbin, 2019. "Reliability assessment of man-machine systems subject to mutually dependent machine degradation and human errors," Reliability Engineering and System Safety, Elsevier, vol. 190(C), pages 1-1.
    4. Kayedpour, Farjam & Amiri, Maghsoud & Rafizadeh, Mahmoud & Shahryari Nia, Arash, 2017. "Multi-objective redundancy allocation problem for a system with repairable components considering instantaneous availability and strategy selection," Reliability Engineering and System Safety, Elsevier, vol. 160(C), pages 11-20.
    5. Jia, Heping & Peng, Rui & Yang, Li & Wu, Tianyi & Liu, Dunnan & Li, Yanbin, 2022. "Reliability evaluation of demand-based warm standby systems with capacity storage," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    6. Fang Fu & Tao Zhang, 2016. "A New Model for Solving Time-Cost-Quality Trade-Off Problems in Construction," PLOS ONE, Public Library of Science, vol. 11(12), pages 1-15, December.
    7. Du, Mengyu & Li, Yan-Fu, 2020. "An investigation of new local search strategies in memetic algorithm for redundancy allocation in multi-state series-parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 195(C).
    8. Zhao, Jiangbin & Si, Shubin & Cai, Zhiqiang, 2019. "A multi-objective reliability optimization for reconfigurable systems considering components degradation," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 104-115.

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