IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v122y2009i1p89-106.html
   My bibliography  Save this article

Improving distribution operations: Implementation of material handling systems

Author

Listed:
  • Chakravorty, Satya S.

Abstract

Academic research has primarily focused on the technical factors of material handling systems, with little or no discussion of human factors. In order to improve the performance of distribution operations, we found that the implementation of material handling systems involves both human and technical factors. These human and technical factors interact over time and go through three somewhat overlapping transitional stages. In the first stage, both human and technical problems exist; however, human problems dominate, and require conflict management skills to resolve. In the second stage, human problems improve, but technical problems persist, requiring formal problem-solving methods to resolve. Finally, in the third stage, both human and technical problems improve. It is important to recognize these transitional stages because they must be effectively managed in order for the material handling functions to perform at the optimal level. Implications of this research, including directions for future research, are also provided.

Suggested Citation

  • Chakravorty, Satya S., 2009. "Improving distribution operations: Implementation of material handling systems," International Journal of Production Economics, Elsevier, vol. 122(1), pages 89-106, November.
  • Handle: RePEc:eee:proeco:v:122:y:2009:i:1:p:89-106
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925-5273(09)00143-1
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Satya S. Chakravorty & Richard M. Franza, 2009. "The implementation of Design for Six Sigma: a development experience," International Journal of Product Development, Inderscience Enterprises Ltd, vol. 9(4), pages 329-342.
    2. Fukunari, Miki & Malmborg, Charles J., 2009. "A network queuing approach for evaluation of performance measures in autonomous vehicle storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 193(1), pages 152-167, February.
    3. Fosso Wamba, Samuel & Lefebvre, Louis A. & Bendavid, Ygal & Lefebvre, Élisabeth, 2008. "Exploring the impact of RFID technology and the EPC network on mobile B2B eCommerce: A case study in the retail industry," International Journal of Production Economics, Elsevier, vol. 112(2), pages 614-629, April.
    4. Arruda, E.F. & do Val, J.B.R., 2008. "Stability and optimality of a multi-product production and storage system under demand uncertainty," European Journal of Operational Research, Elsevier, vol. 188(2), pages 406-427, July.
    5. Satya S. Chakravorty & Douglas N. Hales & James I. Herbert, 2008. "How problem-solving really works," International Journal of Data Analysis Techniques and Strategies, Inderscience Enterprises Ltd, vol. 1(1), pages 44-59.
    6. Liao, Jui-Jung, 2008. "An EOQ model with noninstantaneous receipt and exponentially deteriorating items under two-level trade credit," International Journal of Production Economics, Elsevier, vol. 113(2), pages 852-861, June.
    7. Xu, Kefeng & Leung, Mark T., 2009. "Stocking policy in a two-party vendor managed channel with space restrictions," International Journal of Production Economics, Elsevier, vol. 117(2), pages 271-285, February.
    8. Jaber, M.Y. & Goyal, S.K., 2008. "Coordinating a three-level supply chain with multiple suppliers, a vendor and multiple buyers," International Journal of Production Economics, Elsevier, vol. 116(1), pages 95-103, November.
    9. Yu, Wooyeon & Egbelu, Pius J., 2008. "Scheduling of inbound and outbound trucks in cross docking systems with temporary storage," European Journal of Operational Research, Elsevier, vol. 184(1), pages 377-396, January.
    10. Sujono, Sienny & Lashkari, R.S., 2007. "A multi-objective model of operation allocation and material handling system selection in FMS design," International Journal of Production Economics, Elsevier, vol. 105(1), pages 116-133, January.
    11. Chakravorty, Satya S. & Hales, Douglas N., 2004. "Implications of cell design implementation: A case study and analysis," European Journal of Operational Research, Elsevier, vol. 152(3), pages 602-614, February.
    12. Persona, Alessandro & Battini, Daria & Manzini, Riccardo & Pareschi, Arrigo, 2007. "Optimal safety stock levels of subassemblies and manufacturing components," International Journal of Production Economics, Elsevier, vol. 110(1-2), pages 147-159, October.
    13. Roodbergen, Kees Jan & Vis, Iris F.A., 2009. "A survey of literature on automated storage and retrieval systems," European Journal of Operational Research, Elsevier, vol. 194(2), pages 343-362, April.
    14. Gu, Jinxiang & Goetschalckx, Marc & McGinnis, Leon F., 2007. "Research on warehouse operation: A comprehensive review," European Journal of Operational Research, Elsevier, vol. 177(1), pages 1-21, February.
    15. Wanda J. Orlikowski, 2000. "Using Technology and Constituting Structures: A Practice Lens for Studying Technology in Organizations," Organization Science, INFORMS, vol. 11(4), pages 404-428, August.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Dukic, Goran & Opetuk, Tihomir & Lerher, Tone, 2015. "A throughput model for a dual-tray Vertical Lift Module with a human order-picker," International Journal of Production Economics, Elsevier, vol. 170(PC), pages 874-881.
    2. Glover, Wiljeana J. & Farris, Jennifer A. & Van Aken, Eileen M. & Doolen, Toni L., 2011. "Critical success factors for the sustainability of Kaizen event human resource outcomes: An empirical study," International Journal of Production Economics, Elsevier, vol. 132(2), pages 197-213, August.
    3. Mahroof, Kamran, 2019. "A human-centric perspective exploring the readiness towards smart warehousing: The case of a large retail distribution warehouse," International Journal of Information Management, Elsevier, vol. 45(C), pages 176-190.
    4. Zhang, Yingfeng & Zhang, Geng & Du, Wei & Wang, Junqiang & Ali, Ebad & Sun, Shudong, 2015. "An optimization method for shopfloor material handling based on real-time and multi-source manufacturing data," International Journal of Production Economics, Elsevier, vol. 165(C), pages 282-292.
    5. Dashti, Reza & Yousefi, Shaghayegh & Parsa Moghaddam, Mohsen, 2013. "Comprehensive efficiency evaluation model for electrical distribution system considering social and urban factors," Energy, Elsevier, vol. 60(C), pages 53-61.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Boysen, Nils & Emde, Simon & Hoeck, Michael & Kauderer, Markus, 2015. "Part logistics in the automotive industry: Decision problems, literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 242(1), pages 107-120.
    2. Satya S. Chakravorty & Aakash D. Shah, 2012. "Lean Six Sigma (LSS): an implementation experience," European Journal of Industrial Engineering, Inderscience Enterprises Ltd, vol. 6(1), pages 118-137.
    3. Liu, Tian & Gong, Yeming & De Koster, René B.M., 2018. "Travel time models for split-platform automated storage and retrieval systems," International Journal of Production Economics, Elsevier, vol. 197(C), pages 197-214.
    4. Chen, Lu & Langevin, André & Riopel, Diane, 2011. "A tabu search algorithm for the relocation problem in a warehousing system," International Journal of Production Economics, Elsevier, vol. 129(1), pages 147-156, January.
    5. Gianluca Nastasi & Valentina Colla & Silvia Cateni & Simone Campigli, 2018. "Implementation and comparison of algorithms for multi-objective optimization based on genetic algorithms applied to the management of an automated warehouse," Journal of Intelligent Manufacturing, Springer, vol. 29(7), pages 1545-1557, October.
    6. Bortolini, Marco & Faccio, Maurizio & Ferrari, Emilio & Gamberi, Mauro & Pilati, Francesco, 2017. "Time and energy optimal unit-load assignment for automatic S/R warehouses," International Journal of Production Economics, Elsevier, vol. 190(C), pages 133-145.
    7. Chen, Ran & Yang, Jingjing & Yu, Yugang & Guo, Xiaolong, 2023. "Retrieval request scheduling in a shuttle-based storage and retrieval system with two lifts," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 174(C).
    8. Zhuang, Yanling & Zhou, Yun & Hassini, Elkafi & Yuan, Yufei & Hu, Xiangpei, 2024. "Improving order picking efficiency through storage assignment optimization in robotic mobile fulfillment systems," European Journal of Operational Research, Elsevier, vol. 316(2), pages 718-732.
    9. Azadeh, K. & de Koster, M.B.M. & Roy, D., 2017. "Robotized Warehouse Systems: Developments and Research Opportunities," ERIM Report Series Research in Management ERS-2017-009-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    10. Martin Epp & Simon Wiedemann & Kai Furmans, 2017. "A discrete-time queueing network approach to performance evaluation of autonomous vehicle storage and retrieval systems," International Journal of Production Research, Taylor & Francis Journals, vol. 55(4), pages 960-978, February.
    11. Marcus Ang & Yun Fong Lim & Melvyn Sim, 2012. "Robust Storage Assignment in Unit-Load Warehouses," Management Science, INFORMS, vol. 58(11), pages 2114-2130, November.
    12. Yu, Y. & de Koster, M.B.M., 2009. "On the Suboptimality of Full Turnover-Based Storage," ERIM Report Series Research in Management ERS-2009-051-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    13. Boysen, Nils & de Koster, René & Weidinger, Felix, 2019. "Warehousing in the e-commerce era: A survey," European Journal of Operational Research, Elsevier, vol. 277(2), pages 396-411.
    14. Riccardo Manzini & Riccardo Accorsi & Giulia Baruffaldi & Teresa Cennerazzo & Mauro Gamberi, 2016. "Travel time models for deep-lane unit-load autonomous vehicle storage and retrieval system (AVS/RS)," International Journal of Production Research, Taylor & Francis Journals, vol. 54(14), pages 4286-4304, July.
    15. Boysen, Nils & Schwerdfeger, Stefan & Stephan, Konrad, 2023. "A review of synchronization problems in parts-to-picker warehouses," European Journal of Operational Research, Elsevier, vol. 307(3), pages 1374-1390.
    16. Nils Boysen & Konrad Stephan & Felix Weidinger, 2019. "Manual order consolidation with put walls: the batched order bin sequencing problem," EURO Journal on Transportation and Logistics, Springer;EURO - The Association of European Operational Research Societies, vol. 8(2), pages 169-193, June.
    17. Tian Liu & Xianhao Xu & Hu Qin & Andrew Lim, 2016. "Travel time analysis of the dual command cycle in the split-platform AS/RS with I/O dwell point policy," Flexible Services and Manufacturing Journal, Springer, vol. 28(3), pages 442-460, September.
    18. Chenhao Zhou & Ek Peng Chew & Loo Hay Lee, 2018. "Information-Based Allocation Strategy for GRID-Based Transshipment Automated Container Terminal," Transportation Science, INFORMS, vol. 52(3), pages 707-721, June.
    19. Çağla Cergibozan & A. Serdar Tasan, 2019. "Order batching operations: an overview of classification, solution techniques, and future research," Journal of Intelligent Manufacturing, Springer, vol. 30(1), pages 335-349, January.
    20. Lerher, Tone & Potrc, Iztok & Sraml, Matjaz & Tollazzi, Tomaz, 2010. "Travel time models for automated warehouses with aisle transferring storage and retrieval machine," European Journal of Operational Research, Elsevier, vol. 205(3), pages 571-583, September.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:122:y:2009:i:1:p:89-106. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.