IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v120y2009i2p348-367.html
   My bibliography  Save this article

Performance evaluation of production systems monitored by statistical process control and off-line inspections

Author

Listed:
  • Colledani, Marcello
  • Tolio, Tullio

Abstract

Quality and productivity performance measures are very often considered in separate phases of the production system design process. However, the production system architecture affects the efficiency of the quality control system as well as the quality control configuration has an impact on the performance of the production system. The paper proposes a new analytical method for evaluating the performance of production systems in which statistical process control (SPC) techniques are implemented. Machines behaviour is monitored by measuring quality characteristics of the produced parts through off-line inspection devices and sampling inspections. The numerical results show the good accuracy of the proposed method, provide new insight in the relations among the two areas and pave the way to the joint design of production logistics and quality control systems.

Suggested Citation

  • Colledani, Marcello & Tolio, Tullio, 2009. "Performance evaluation of production systems monitored by statistical process control and off-line inspections," International Journal of Production Economics, Elsevier, vol. 120(2), pages 348-367, August.
    • Handle: RePEc:eee:proeco:v:120:y:2009:i:2:p:348-367
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925-5273(09)00011-5
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Stanley Gershwin & James Schor, 2000. "Efficient algorithms for buffer space allocation," Annals of Operations Research, Springer, vol. 93(1), pages 117-144, January.
    2. De Magalhaes, Maysa S. & B. Costa, Antonio F. & Moura Neto, Francisco D., 2006. "Adaptive control charts: A Markovian approach for processes subject to independent disturbances," International Journal of Production Economics, Elsevier, vol. 99(1-2), pages 236-246, February.
    3. Duri, Christelle & Frein, Yannick & Lee, Hyo-Seong, 2000. "Performance evaluation and design of a CONWIP system with inspections," International Journal of Production Economics, Elsevier, vol. 64(1-3), pages 219-229, March.
    4. Chen, Yan-Kwang & Hsieh, Kun-Lin & Chang, Cheng-Chang, 2007. "Economic design of the VSSI control charts for correlated data," International Journal of Production Economics, Elsevier, vol. 107(2), pages 528-539, June.
    5. Stanley B. Gershwin, 1987. "An Efficient Decomposition Method for the Approximate Evaluation of Tandem Queues with Finite Storage Space and Blocking," Operations Research, INFORMS, vol. 35(2), pages 291-305, April.
    6. Savsar, Mehmet & Al-Jawini, Abdullah, 1995. "Simulation analysis of just-in-time production systems," International Journal of Production Economics, Elsevier, vol. 42(1), pages 67-78, November.
    7. Carlson, John G.H. & Yao, Andrew C., 2008. "Simulating an agile, synchronized manufacturing system," International Journal of Production Economics, Elsevier, vol. 112(2), pages 714-722, April.
    8. Karaesmen, Fikri & Dallery, Yves, 2000. "A performance comparison of pull type control mechanisms for multi-stage manufacturing," International Journal of Production Economics, Elsevier, vol. 68(1), pages 59-71, October.
    9. Nahas, Nabil & Ait-Kadi, Daoud & Nourelfath, Mustapha, 2006. "A new approach for buffer allocation in unreliable production lines," International Journal of Production Economics, Elsevier, vol. 103(2), pages 873-881, October.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Roubos, Alex & Jouini, Oualid, 2013. "Call centers with hyperexponential patience modeling," International Journal of Production Economics, Elsevier, vol. 141(1), pages 307-315.
    2. Bouslah, B. & Gharbi, A. & Pellerin, R., 2016. "Joint economic design of production, continuous sampling inspection and preventive maintenance of a deteriorating production system," International Journal of Production Economics, Elsevier, vol. 173(C), pages 184-198.
    3. Dusadeerungsikul, Puwadol Oak & Nof, Shimon Y., 2024. "Precision agriculture with AI-based responsive monitoring algorithm," International Journal of Production Economics, Elsevier, vol. 271(C).
    4. Muhammad Babar Ramzan & Shehreyar Mohsin Qureshi & Sonia Irshad Mari & Muhammad Saad Memon & Mandeep Mittal & Muhammad Imran & Muhammad Waqas Iqbal, 2019. "Effect of Time-Varying Factors on Optimal Combination of Quality Inspectors for Offline Inspection Station," Mathematics, MDPI, vol. 7(1), pages 1-18, January.
    5. Scarf, Philip A. & Cavalcante, Cristiano A.V., 2012. "Modelling quality in replacement and inspection maintenance," International Journal of Production Economics, Elsevier, vol. 135(1), pages 372-381.
    6. Rivera-Gómez, Héctor & Gharbi, Ali & Kenné, Jean Pierre, 2013. "Joint production and major maintenance planning policy of a manufacturing system with deteriorating quality," International Journal of Production Economics, Elsevier, vol. 146(2), pages 575-587.
    7. Anna Rotondo & Paul Young & John Geraghty, 2013. "Quality risk prediction at a non-sampling station machine in a multi-product, multi-stage, parallel processing manufacturing system subjected to sequence disorder and multiple stream effects," Annals of Operations Research, Springer, vol. 209(1), pages 255-277, October.
    8. Puchkova, Alena & McFarlane, Duncan & Srinivasan, Rengarajan & Thorne, Alan, 2020. "Resilient planning strategies to support disruption-tolerant production operations," International Journal of Production Economics, Elsevier, vol. 226(C).
    9. Pinheiro de Lima, Edson & Gouvea da Costa, Sergio E. & Angelis, Jannis Jan & Munik, Juliano, 2013. "Performance measurement systems: A consensual analysis of their roles," International Journal of Production Economics, Elsevier, vol. 146(2), pages 524-542.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Mehmet Ulaş Koyuncuoğlu & Leyla Demir, 2021. "A comparison of combat genetic and big bang–big crunch algorithms for solving the buffer allocation problem," Journal of Intelligent Manufacturing, Springer, vol. 32(6), pages 1529-1546, August.
    2. Federico Nuñez-Piña & Joselito Medina-Marin & Juan Carlos Seck-Tuoh-Mora & Norberto Hernandez-Romero & Eva Selene Hernandez-Gress, 2018. "Modeling of Throughput in Production Lines Using Response Surface Methodology and Artificial Neural Networks," Complexity, Hindawi, vol. 2018, pages 1-10, January.
    3. Belmansour, Ahmed-Tidjani & Nourelfath, Mustapha, 2010. "An aggregation method for performance evaluation of a tandem homogenous production line with machines having multiple failure modes," Reliability Engineering and System Safety, Elsevier, vol. 95(11), pages 1193-1201.
    4. Ziwei Lin & Nicla Frigerio & Andrea Matta & Shichang Du, 2021. "Multi-fidelity surrogate-based optimization for decomposed buffer allocation problems," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 43(1), pages 223-253, March.
    5. Sabry Shaaban & Tom Mcnamara & Sarah Hudson, 2015. "The impact of failure, repair and joint imbalance of processing time means & buffer sizes on the performance of unpaced production lines," Post-Print hal-01205567, HAL.
    6. Bengisu Urlu & Nesim K. Erkip, 2020. "Safety stock placement for serial systems under supply process uncertainty," Flexible Services and Manufacturing Journal, Springer, vol. 32(2), pages 395-424, June.
    7. Wei, Shuaichong & Nourelfath, Mustapha & Nahas, Nabil, 2023. "Analysis of a production line subject to degradation and preventive maintenance," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    8. Gosavi, Abhijit & Gosavi, Aparna A., 2024. "CONWIP control in the digitized world: The case of the cyber-physical jobshop," International Journal of Production Economics, Elsevier, vol. 270(C).
    9. Cruz, F.R.B. & Van Woensel, T. & Smith, J. MacGregor, 2010. "Buffer and throughput trade-offs in M/G/1/K queueing networks: A bi-criteria approach," International Journal of Production Economics, Elsevier, vol. 125(2), pages 224-234, June.
    10. Elisa Gebennini & Andrea Grassi & Cesare Fantuzzi & Stanley Gershwin & Irvin Schick, 2013. "Discrete time model for two-machine one-buffer transfer lines with restart policy," Annals of Operations Research, Springer, vol. 209(1), pages 41-65, October.
    11. Kolb, Oliver & Göttlich, Simone, 2015. "A continuous buffer allocation model using stochastic processes," European Journal of Operational Research, Elsevier, vol. 242(3), pages 865-874.
    12. Shi, Chuan & Gershwin, Stanley B., 2009. "An efficient buffer design algorithm for production line profit maximization," International Journal of Production Economics, Elsevier, vol. 122(2), pages 725-740, December.
    13. Michael Manitz, 2015. "Analysis of assembly/disassembly queueing networks with blocking after service and general service times," Annals of Operations Research, Springer, vol. 226(1), pages 417-441, March.
    14. Elisa Gebennini & Andrea Grassi & Cesare Fantuzzi, 2015. "The two-machine one-buffer continuous time model with restart policy," Annals of Operations Research, Springer, vol. 231(1), pages 33-64, August.
    15. Nahas, Nabil & Ait-Kadi, Daoud & Nourelfath, Mustapha, 2006. "A new approach for buffer allocation in unreliable production lines," International Journal of Production Economics, Elsevier, vol. 103(2), pages 873-881, October.
    16. Stefan Helber & Katja Schimmelpfeng & Raik Stolletz & Svenja Lagershausen, 2011. "Using linear programming to analyze and optimize stochastic flow lines," Annals of Operations Research, Springer, vol. 182(1), pages 193-211, January.
    17. Franco, Bruno Chaves & Celano, Giovanni & Castagliola, Philippe & Costa, Antonio Fernando Branco, 2014. "Economic design of Shewhart control charts for monitoring autocorrelated data with skip sampling strategies," International Journal of Production Economics, Elsevier, vol. 151(C), pages 121-130.
    18. Ching-Hsin Wang & Feng-Chia Li, 2020. "Economic design under gamma shock model of the control chart for sustainable operations," Annals of Operations Research, Springer, vol. 290(1), pages 169-190, July.
    19. Naderkhani, Farnoosh & Makis, Viliam, 2016. "Economic design of multivariate Bayesian control chart with two sampling intervals," International Journal of Production Economics, Elsevier, vol. 174(C), pages 29-42.
    20. James T. Lin & Chun-Chih Chiu, 2018. "A hybrid particle swarm optimization with local search for stochastic resource allocation problem," Journal of Intelligent Manufacturing, Springer, vol. 29(3), pages 481-495, March.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:120:y:2009:i:2:p:348-367. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.