IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v112y2008i2p714-722.html
   My bibliography  Save this article

Simulating an agile, synchronized manufacturing system

Author

Listed:
  • Carlson, John G.H.
  • Yao, Andrew C.

Abstract

Retail customers are demanding more variety, more features and quicker order response times from manufacturers. Furniture production systems have had to become more flexible to respond to the variety of styles, fabrics and patterns offered by retailers. In this make-to-order environment, the orders received must be grouped into specific, logical batches whose short-cycle operations require close coordination and monitoring throughout the facility. For upholstered furniture, each batch may be unique because it consolidates orders having fabrics of different colors, texture or style. In recliner chair and similar production systems, the parallel component subassembly lines must maintain synchronization within each line and between the lines for components to simultaneously reach final assembly. The simulation developed represents an existing production system. It generates expected outputs under conditions of operation variability, queue lengths (buffers) and batch changeover (set-up) times over a range of 3 uniform and feasible batch sizes. Thus, the real-time status and location of components and subassemblies consigned to a specific production batch is essential for maintaining and improving quality and utilization of personnel, space, material and other resources.

Suggested Citation

  • Carlson, John G.H. & Yao, Andrew C., 2008. "Simulating an agile, synchronized manufacturing system," International Journal of Production Economics, Elsevier, vol. 112(2), pages 714-722, April.
  • Handle: RePEc:eee:proeco:v:112:y:2008:i:2:p:714-722
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925-5273(07)00241-1
    Download Restriction: Full text for ScienceDirect subscribers only
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Sianesi, Andrea, 1998. "An analysis of the impact of plant and management variables in a multi-stage, mixed-model production system," International Journal of Production Economics, Elsevier, vol. 56(1), pages 575-585, September.
    2. Baykoc, Omer Faruk & Erol, Serpil, 1998. "Simulation modelling and analysis of a JIT production system," International Journal of Production Economics, Elsevier, vol. 55(2), pages 203-212, July.
    3. Spedding, T. A. & Sun, G. Q., 1999. "Application of discrete event simulation to the activity based costing of manufacturing systems," International Journal of Production Economics, Elsevier, vol. 58(3), pages 289-301, January.
    4. Katayama, Hiroshi & Bennett, David, 1999. "Agility, adaptability and leanness: A comparison of concepts and a study of practice," International Journal of Production Economics, Elsevier, vol. 60(1), pages 43-51, April.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Pedro J. Rivera Torres & Eileen I. Serrano Mercado & Orestes Llanes Santiago & Luis Anido Rifón, 2018. "Modeling preventive maintenance of manufacturing processes with probabilistic Boolean networks with interventions," Journal of Intelligent Manufacturing, Springer, vol. 29(8), pages 1941-1952, December.
    2. Liu, Yu & Zhang, Qin & Ouyang, Zhiyuan & Huang, Hong-Zhong, 2021. "Integrated production planning and preventive maintenance scheduling for synchronized parallel machines," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    3. Colledani, Marcello & Tolio, Tullio, 2009. "Performance evaluation of production systems monitored by statistical process control and off-line inspections," International Journal of Production Economics, Elsevier, vol. 120(2), pages 348-367, August.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Ozbayrak, M. & Akgun, M., 2006. "The effects of manufacturing control strategies on the cash conversion cycle in manufacturing systems," International Journal of Production Economics, Elsevier, vol. 103(2), pages 535-550, October.
    2. Yao, Andrew C. & Carlson, John G. H., 2003. "Agility and mixed-model furniture production," International Journal of Production Economics, Elsevier, vol. 81(1), pages 95-102, January.
    3. Ozbayrak, M. & Akgun, M. & Turker, A. K., 2004. "Activity-based cost estimation in a push/pull advanced manufacturing system," International Journal of Production Economics, Elsevier, vol. 87(1), pages 49-65, January.
    4. Sujan Piya & Ahm Shamsuzzoha & Mohammad Khadem & Nasr Al-Hinai, 2020. "Identification of Critical Factors and Their Interrelationships to Design Agile Supply Chain: Special Focus to Oil and Gas Industries," Global Journal of Flexible Systems Management, Springer;Global Institute of Flexible Systems Management, vol. 21(3), pages 263-281, September.
    5. Kabinlapat, Panravee & Sutthachai, Siriluck, 2016. "An application of activity-based costing in the chicken processing industry: a case of joint products," International Food and Agribusiness Management Review, International Food and Agribusiness Management Association, vol. 20(1), January.
    6. Leonel Prieto & Md Farid Talukder, 2023. "Resilient Agility: A Necessary Condition for Employee and Organizational Sustainability," Sustainability, MDPI, vol. 15(2), pages 1-24, January.
    7. Amanda Curry, 2019. "Across the great divide: a literature review of management accounting and operations management at the shop floor," Management Review Quarterly, Springer, vol. 69(1), pages 75-119, February.
    8. Chun-Pin Tseng & Cheng-Wu Chen, 2012. "Natural disaster management mechanisms for probabilistic earthquake loss," Natural Hazards: Journal of the International Society for the Prevention and Mitigation of Natural Hazards, Springer;International Society for the Prevention and Mitigation of Natural Hazards, vol. 60(3), pages 1055-1063, February.
    9. Anna-Theresa Walter, 2021. "Organizational agility: ill-defined and somewhat confusing? A systematic literature review and conceptualization," Management Review Quarterly, Springer, vol. 71(2), pages 343-391, April.
    10. Olexandr Yemelyanov & Anastasiya Symak & Tetyana Petrushka & Roman Lesyk & Lilia Lesyk, 2018. "Evaluation of the Adaptability of the Ukrainian Economy to Changes in Prices for Energy Carriers and to Energy Market Risks," Energies, MDPI, vol. 11(12), pages 1-34, December.
    11. Hubert Elisé Fotso, 2022. "Die Leistungsfähigkeit agiler KMU auf dem Prüfstand der Ungewissheit: Sondierungsstudie in einem Dienstleistungs-KMU [The performance of agile SMEs put to the test of uncertainty: Exploratory study," Working Papers hal-03721715, HAL.
    12. Potter, Andrew & Lalwani, Chandra, 2007. "Developing a methodology to analyse despatch bay performance," International Journal of Production Economics, Elsevier, vol. 106(1), pages 82-91, March.
    13. Shashi, & Centobelli, Piera & Cerchione, Roberto & Singh, Rajwinder, 2019. "The impact of leanness and innovativeness on environmental and financial performance: Insights from Indian SMEs," International Journal of Production Economics, Elsevier, vol. 212(C), pages 111-124.
    14. Mohammad Ziaei & Seyed Mojtaba Sajadi & Mohammad Mehdi Tavakoli, 2016. "The performance improvement of water pump manufacturing system via multi-criteria decision-making and simulation (a case study: Iran Godakht Company)," International Journal of Productivity and Quality Management, Inderscience Enterprises Ltd, vol. 17(1), pages 1-15.
    15. Qi, Yinan & Huo, Baofeng & Wang, Zhiqiang & Yeung, Hoi Yan Jeff, 2017. "The impact of operations and supply chain strategies on integration and performance," International Journal of Production Economics, Elsevier, vol. 185(C), pages 162-174.
    16. Omar R. Malik & Masaaki Kotabe, 2009. "Dynamic Capabilities, Government Policies, and Performance in Firms from Emerging Economies: Evidence from India and Pakistan," Journal of Management Studies, Wiley Blackwell, vol. 46(3), pages 421-450, May.
    17. Agarwal, Ashish & Shankar, Ravi & Tiwari, M.K., 2006. "Modeling the metrics of lean, agile and leagile supply chain: An ANP-based approach," European Journal of Operational Research, Elsevier, vol. 173(1), pages 211-225, August.
    18. Nagamani Subramanian & M. Suresh, 2022. "Assessment Framework for Agile HRM Practices," Global Journal of Flexible Systems Management, Springer;Global Institute of Flexible Systems Management, vol. 23(1), pages 135-149, March.
    19. Askarany, Davood & Yazdifar, Hassan & Askary, Saeed, 2010. "Supply chain management, activity-based costing and organisational factors," International Journal of Production Economics, Elsevier, vol. 127(2), pages 238-248, October.
    20. Gosling, Jonathan & Naim, Mohamed M., 2009. "Engineer-to-order supply chain management: A literature review and research agenda," International Journal of Production Economics, Elsevier, vol. 122(2), pages 741-754, December.

    More about this item

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:112:y:2008:i:2:p:714-722. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.