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Integration options for solar thermal with low temperature industrial heat recovery loops

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  • Walmsley, Timothy G.
  • Walmsley, Michael R.W.
  • Tarighaleslami, Amir H.
  • Atkins, Martin J.
  • Neale, James R.

Abstract

This paper investigates three general methods for integrating industrial solar heating into an HRL (Heat Recovery Loop) using an industrial case study. Integration of solar thermal energy into low temperature pinch processes, like dairy and food and beverage processes, is more economic when combined with an HRL to form a combined inter-plant heat recovery and renewable energy utility system. The combined system shares common infrastructure such as piping, pumping and storage, and improves solar heat utilisation through direct solar boosting of the HRL intermediate fluid's temperature and enthalpy either through parallel or series integration relative to the other sources and sinks in the HRL system. Three options for integrating solar thermal directly into HRLs are dynamically modelled using historical plant data from a large multi-plant dairy case study to demonstrate the hot utility savings potential of the solar-HRL system. For the dairy case study, results show the best location for integrating solar heating into an HRL is in series with the heat sources as the hot fluid returns to the storage tank. This configuration maximises the effectiveness of collecting solar heat as a meaningful replacement of non-renewable process heat.

Suggested Citation

  • Walmsley, Timothy G. & Walmsley, Michael R.W. & Tarighaleslami, Amir H. & Atkins, Martin J. & Neale, James R., 2015. "Integration options for solar thermal with low temperature industrial heat recovery loops," Energy, Elsevier, vol. 90(P1), pages 113-121.
    • Handle: RePEc:eee:energy:v:90:y:2015:i:p1:p:113-121
    DOI: 10.1016/j.energy.2015.05.080
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    References listed on IDEAS

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    1. Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2014. "Integration of industrial solar and gaseous waste heat into heat recovery loops using constant and variable temperature storage," Energy, Elsevier, vol. 75(C), pages 53-67.
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    7. Wang, Yufei & Chang, Chenglin & Feng, Xiao, 2015. "A systematic framework for multi-plants Heat Integration combining Direct and Indirect Heat Integration methods," Energy, Elsevier, vol. 90(P1), pages 56-67.
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    Cited by:

    1. Allouhi, A. & Agrouaz, Y. & Benzakour Amine, Mohammed & Rehman, S. & Buker, M.S. & Kousksou, T. & Jamil, A. & Benbassou, A., 2017. "Design optimization of a multi-temperature solar thermal heating system for an industrial process," Applied Energy, Elsevier, vol. 206(C), pages 382-392.
    2. Martínez-Rodríguez, Guillermo & Fuentes-Silva, Amanda L. & Velázquez-Torres, Daniel & Picón-Núñez, Martín, 2022. "Comprehensive solar thermal integration for industrial processes," Energy, Elsevier, vol. 239(PD).
    3. Juan R Lizárraga-Morazán & Guillermo Martínez-Rodríguez & Amanda L Fuentes-Silva & Martín Picón-Núñez, 2021. "Selection of solar collector network design for industrial applications subject to economic and operation criteria," Energy & Environment, , vol. 32(8), pages 1504-1523, December.
    4. Masera, Kemal & Tannous, Hadi & Stojceska, Valentina & Tassou, Savvas, 2023. "An investigation of the recent advances of the integration of solar thermal energy systems to the dairy processes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 172(C).
    5. Liew, Peng Yen & Theo, Wai Lip & Wan Alwi, Sharifah Rafidah & Lim, Jeng Shiun & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2017. "Total Site Heat Integration planning and design for industrial, urban and renewable systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 68(P2), pages 964-985.
    6. Song, Runrun & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part I: A novel screening algorithm," Energy, Elsevier, vol. 140(P1), pages 1018-1029.
    7. Philipp, Matthias & Schumm, Gregor & Heck, Patrick & Schlosser, Florian & Peesel, Ron-Hendrik & Walmsley, Timothy G. & Atkins, Martin J., 2018. "Increasing energy efficiency of milk product batch sterilisation," Energy, Elsevier, vol. 164(C), pages 995-1010.
    8. Calvin Kong Leng Sing & Jeng Shiun Lim & Timothy Gordon Walmsley & Peng Yen Liew & Masafumi Goto & Sheikh Ahmad Zaki Bin Shaikh Salim, 2020. "Time-Dependent Integration of Solar Thermal Technology in Industrial Processes," Sustainability, MDPI, vol. 12(6), pages 1-32, March.
    9. Chang, Chenglin & Chen, Xiaolu & Wang, Yufei & Feng, Xiao, 2017. "Simultaneous optimization of multi-plant heat integration using intermediate fluid circles," Energy, Elsevier, vol. 121(C), pages 306-317.
    10. Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Philipp, Matthias & Peesel, Ron-Hendrik, 2018. "Process and utility systems integration and optimisation for ultra-low energy milk powder production," Energy, Elsevier, vol. 146(C), pages 67-81.
    11. Yang, Sheng & Liang, Jianeng & Yang, Siyu & Qian, Yu, 2016. "A novel cascade refrigeration process using waste heat and its application to coal-to-SNG," Energy, Elsevier, vol. 115(P1), pages 486-497.
    12. Tarighaleslami, Amir H. & Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Neale, James R., 2018. "Utility Exchanger Network synthesis for Total Site Heat Integration," Energy, Elsevier, vol. 153(C), pages 1000-1015.
    13. Tarighaleslami, Amir H. & Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Liew, Peng Yen & Neale, James R., 2017. "A Unified Total Site Heat Integration targeting method for isothermal and non-isothermal utilities," Energy, Elsevier, vol. 119(C), pages 10-25.
    14. Wang, Yinglong & Chen, Zhengrun & Shen, Yuanyuan & Ma, Zhaoyuan & Li, Huiyuan & Liu, Xiaobin & Zhu, Zhaoyou & Qi, Jianguang & Cui, Peizhe & Wang, Lei & Ma, Yixin & Xu, Dongmei, 2021. "Advanced exergy and exergoeconomic analysis of an integrated system combining CO2 capture-storage and waste heat utilization processes," Energy, Elsevier, vol. 219(C).
    15. Florian Schlosser & Ron-Hendrik Peesel & Henning Meschede & Matthias Philipp & Timothy G. Walmsley & Michael R. W. Walmsley & Martin J. Atkins, 2019. "Design of Robust Total Site Heat Recovery Loops via Monte Carlo Simulation," Energies, MDPI, vol. 12(5), pages 1-17, March.
    16. Walmsley, Timothy Gordon & Philipp, Matthias & Picón-Núñez, Martín & Meschede, Henning & Taylor, Matthew Thomas & Schlosser, Florian & Atkins, Martin John, 2023. "Hybrid renewable energy utility systems for industrial sites: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    17. Diban, Pitchaimuthu & Foo, Dominic C.Y., 2019. "A pinch-based automated targeting technique for heating medium system," Energy, Elsevier, vol. 166(C), pages 193-212.

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