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Weight and power optimization of steam bottoming cycle for offshore oil and gas installations

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  • Nord, Lars O.
  • Martelli, Emanuele
  • Bolland, Olav

Abstract

Offshore oil and gas installations are mostly powered by simple cycle gas turbines. To increase the efficiency, a steam bottoming cycle could be added to the gas turbine. One of the keys to the implementation of combined cycles on offshore oil and gas installations is for the steam cycle to have a low weight-to-power ratio. In this work, a detailed combined cycle model and numerical optimization tools were used to develop designs with minimum weight-to-power ratio. Within the work, single-objective optimization was first used to determine the solution with minimum weight-to-power ratio, then multi-objective optimization was applied to identify the Pareto frontier of solutions with maximum power and minimum weight. The optimized solution had process variables leading to a lower weight of the heat recovery steam generator while allowing for a larger steam turbine and condenser to achieve a higher steam cycle power output than the reference cycle. For the multi-objective optimization, the designs on the Pareto front with a weight-to-power ratio lower than in the reference cycle showed a high heat recovery steam generator gas-side pressure drop and a low condenser pressure.

Suggested Citation

  • Nord, Lars O. & Martelli, Emanuele & Bolland, Olav, 2014. "Weight and power optimization of steam bottoming cycle for offshore oil and gas installations," Energy, Elsevier, vol. 76(C), pages 891-898.
    • Handle: RePEc:eee:energy:v:76:y:2014:i:c:p:891-898
    DOI: 10.1016/j.energy.2014.08.090
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    References listed on IDEAS

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    1. Mazzetti, Marit J. & Hagen, Brede A.L. & Skaugen, Geir & Lindqvist, Karl & Lundberg, Steinar & Kristensen, Oddrun A., 2021. "Achieving 50% weight reduction of offshore steam bottoming cycles," Energy, Elsevier, vol. 230(C).
    2. Montañés, Rubén M. & Zotică, Cristina & Reyes-Lúa, Adriana, 2024. "Operation and control of compact offshore combined cycles for power generation," Energy, Elsevier, vol. 290(C).
    3. M. Montañés, Rubén & Hagen, Brede & Deng, Han & Skaugen, Geir & Morin, Nicolas & Andersen, Marius & J. Mazzetti, Marit, 2023. "Design optimization of compact gas turbine and steam combined cycles for combined heat and power production in a FPSO system–A case study," Energy, Elsevier, vol. 282(C).
    4. Youcef Redjeb & Khatima Kaabeche-Djerafi & Anna Stoppato & Alberto Benato, 2021. "The IRC-PD Tool: A Code to Design Steam and Organic Waste Heat Recovery Units," Energies, MDPI, vol. 14(18), pages 1-37, September.
    5. Rivera-Alvarez, Alejandro & Coleman, Michael J. & Ordonez, Juan C., 2015. "Ship weight reduction and efficiency enhancement through combined power cycles," Energy, Elsevier, vol. 93(P1), pages 521-533.
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    7. Deng, Han & Skaugen, Geir & Næss, Erling & Zhang, Mingjie & Øiseth, Ole A., 2021. "A novel methodology for design optimization of heat recovery steam generators with flow-induced vibration analysis," Energy, Elsevier, vol. 226(C).
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    9. Lazzaroni, Edoardo Filippo & Elsholkami, Mohamed & Arbiv, Itai & Martelli, Emanuele & Elkamel, Ali & Fowler, Michael, 2016. "Energy infrastructure modeling for the oil sands industry: Current situation," Applied Energy, Elsevier, vol. 181(C), pages 435-445.
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    11. Luca Riboldi & Lars O. Nord, 2017. "Lifetime Assessment of Combined Cycles for Cogeneration of Power and Heat in Offshore Oil and Gas Installations," Energies, MDPI, vol. 10(6), pages 1-23, May.
    12. Flórez-Orrego, Daniel & Albuquerque, Cyro & da Silva, Julio A.M. & Freire, Ronaldo Lucas Alkmin & de Oliveira Junior, Silvio, 2021. "Optimal design of power hubs for offshore petroleum platforms," Energy, Elsevier, vol. 235(C).
    13. Allahyarzadeh-Bidgoli, Ali & Dezan, Daniel Jonas & Salviano, Leandro Oliveira & de Oliveira Junior, Silvio & Yanagihara, Jurandir Itizo, 2019. "FPSO fuel consumption and hydrocarbon liquids recovery optimization over the lifetime of a deep-water oil field," Energy, Elsevier, vol. 181(C), pages 927-942.
    14. Scaccabarozzi, Roberto & Tavano, Michele & Invernizzi, Costante Mario & Martelli, Emanuele, 2018. "Comparison of working fluids and cycle optimization for heat recovery ORCs from large internal combustion engines," Energy, Elsevier, vol. 158(C), pages 396-416.
    15. Vidoza, Jorge A. & Andreasen, Jesper Graa & Haglind, Fredrik & dos Reis, Max M.L. & Gallo, Waldyr, 2019. "Design and optimization of power hubs for Brazilian off-shore oil production units," Energy, Elsevier, vol. 176(C), pages 656-666.

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