IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v59y2013icp105-115.html
   My bibliography  Save this article

An environment friendly and efficient lignite-fired power generation process based on a boiler with an open pulverizing system and the recovery of water from mill-exhaust

Author

Listed:
  • Ma, Youfu
  • Yuan, Yichao
  • Jin, Jing
  • Zhang, Hua
  • Hu, Xiaohong
  • Shi, Dengyu

Abstract

This paper advances a novel lignite-fired power generation process based on a OPSB (boiler with an open pulverizing system) and the recovery of water from mill-exhaust after the comprehensive analysis of the open pulverizing system used for high-moisture coals and heat/water recovery from boiler exhaust. Then, the thermal calculation method that applies to OPSB is presented based on heat and mass balance analyses of the boiler. Finally, an efficient unit applying the OPSB process is compared with a conventional 600 MW lignite-fired power unit, and the performance of the efficient unit is calculated and discussed in detail. The results show that the efficient unit not only yields a notable increase in the boiler's (2.6%) and the power plant's (1.3%) thermal efficiency but also provides a remarkable advantage in water recovery due to the mass of water vapor concentrated in mill-exhaust. In the efficient unit, the volume fraction of water vapor in mill-exhaust reaches 34%, the water reclaimed from mill-exhaust is so much that a lignite-fired power plant with zero water consumption can be expected, while the pollutant emissions can be reduced in proportion to the increase in boiler thermal efficiency.

Suggested Citation

  • Ma, Youfu & Yuan, Yichao & Jin, Jing & Zhang, Hua & Hu, Xiaohong & Shi, Dengyu, 2013. "An environment friendly and efficient lignite-fired power generation process based on a boiler with an open pulverizing system and the recovery of water from mill-exhaust," Energy, Elsevier, vol. 59(C), pages 105-115.
  • Handle: RePEc:eee:energy:v:59:y:2013:i:c:p:105-115
    DOI: 10.1016/j.energy.2013.06.073
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544213005732
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2013.06.073?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wang, Chaojun & He, Boshu & Sun, Shaoyang & Wu, Ying & Yan, Na & Yan, Linbo & Pei, Xiaohui, 2012. "Application of a low pressure economizer for waste heat recovery from the exhaust flue gas in a 600 MW power plant," Energy, Elsevier, vol. 48(1), pages 196-202.
    2. Liu, Ming & Yan, JunJie & Chong, DaoTong & Liu, JiPing & Wang, JinShi, 2013. "Thermodynamic analysis of pre-drying methods for pre-dried lignite-fired power plant," Energy, Elsevier, vol. 49(C), pages 107-118.
    3. Wang, Junchao & Fan, Weidong & Li, Yu & Xiao, Meng & Wang, Kang & Ren, Peng, 2012. "The effect of air staged combustion on NOx emissions in dried lignite combustion," Energy, Elsevier, vol. 37(1), pages 725-736.
    4. Espatolero, Sergio & Cortés, Cristóbal & Romeo, Luis M., 2010. "Optimization of boiler cold-end and integration with the steam cycle in supercritical units," Applied Energy, Elsevier, vol. 87(5), pages 1651-1660, May.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Han, Xiaoqu & Liu, Ming & Wang, Jinshi & Yan, Junjie & Liu, Jiping & Xiao, Feng, 2014. "Simulation study on lignite-fired power system integrated with flue gas drying and waste heat recovery – Performances under variable power loads coupled with off-design parameters," Energy, Elsevier, vol. 76(C), pages 406-418.
    2. Xu, Cheng & Xu, Gang & Zhao, Shifei & Zhou, Luyao & Yang, Yongping & Zhang, Dongke, 2015. "An improved configuration of lignite pre-drying using a supplementary steam cycle in a lignite fired supercritical power plant," Applied Energy, Elsevier, vol. 160(C), pages 882-891.
    3. Ma, Youfu & Zhang, Hua & Yuan, Yichao & Wang, Zhiyun, 2015. "Optimization of a lignite-fired open pulverizing system boiler process based on variations in the drying agent composition," Energy, Elsevier, vol. 81(C), pages 304-316.
    4. Li, Yong & Wang, Yanhong & Cao, Lihua & Hu, Pengfei & Han, Wei, 2018. "Modeling for the performance evaluation of 600 MW supercritical unit operating No.0 high pressure heater," Energy, Elsevier, vol. 149(C), pages 639-661.
    5. Chantasiriwan, Somchart, 2021. "Optimum installation of flue gas dryer and additional air heater to increase the efficiency of coal-fired utility boiler," Energy, Elsevier, vol. 221(C).
    6. Liu, Ming & Wu, Dongyin & Xiao, Feng & Yan, JunJie, 2015. "A novel lignite-fired power plant integrated with a vacuum dryer: System design and thermodynamic analysis," Energy, Elsevier, vol. 82(C), pages 968-975.
    7. Ma, Youfu & Chi, Tonghui & Yu, Yi & Lyu, Junfu & Wang, Zirui, 2024. "A green and efficient lignite-fired power generation process based on superheated-steam-dried open pulverizing system," Energy, Elsevier, vol. 294(C).
    8. Han, Xiaoqu & Liu, Ming & Wu, Kaili & Chen, Weixiong & Xiao, Feng & Yan, Junjie, 2016. "Exergy analysis of the flue gas pre-dried lignite-fired power system based on the boiler with open pulverizing system," Energy, Elsevier, vol. 106(C), pages 285-300.
    9. Karasmanaki, Evangelia & Ioannou, Konstantinos & Katsaounis, Konstantinos & Tsantopoulos, Georgios, 2020. "The attitude of the local community towards investments in lignite before transitioning to the post-lignite era: The case of Western Macedonia, Greece," Resources Policy, Elsevier, vol. 68(C).
    10. Zbigniew Plutecki & Paweł Sattler & Krystian Ryszczyk & Anna Duczkowska & Stanisław Anweiler, 2020. "Thermokinetics of Brown Coal during a Fluidized Drying Process," Energies, MDPI, vol. 13(3), pages 1-16, February.
    11. Han, Xiaoqu & Liu, Ming & Zhai, Mengxu & Chong, Daotong & Yan, Junjie & Xiao, Feng, 2015. "Investigation on the off-design performances of flue gas pre-dried lignite-fired power system integrated with waste heat recovery at variable external working conditions," Energy, Elsevier, vol. 90(P2), pages 1743-1758.
    12. Fan, Haojie & Xu, Wei & Zhang, Jian & Zhang, Zhongxiao, 2021. "Steam temperature regulation characteristics in a flexible ultra-supercritical boiler with a double reheat cycle based on a cell model," Energy, Elsevier, vol. 229(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jiayou Liu & Xiaoyun Gong & Wenhua Zhang & Fengzhong Sun & Qingbiao Wang, 2020. "Experimental Study on a Flue Gas Waste Heat Cascade Recovery System under Variable Working Conditions," Energies, MDPI, vol. 13(2), pages 1-19, January.
    2. Ma, Youfu & Zhang, Hua & Yuan, Yichao & Wang, Zhiyun, 2015. "Optimization of a lignite-fired open pulverizing system boiler process based on variations in the drying agent composition," Energy, Elsevier, vol. 81(C), pages 304-316.
    3. Ma, Youfu & Wang, Zirui & Lu, Junfu & Yang, Lijuan, 2018. "Techno-economic analysis of a novel hot air recirculation process for exhaust heat recovery from a 600 MW brown-coal-fired boiler," Energy, Elsevier, vol. 152(C), pages 348-357.
    4. Yan, Min & Zhang, Liang & Shi, Yuetao & Zhang, Liqiang & Li, Yuzhong & Ma, Chunyuan, 2018. "A novel boiler cold-end optimisation system based on bypass flue in coal-fired power plants: Heat recovery from wet flue gas," Energy, Elsevier, vol. 152(C), pages 84-94.
    5. Han, Xiaoqu & Liu, Ming & Zhai, Mengxu & Chong, Daotong & Yan, Junjie & Xiao, Feng, 2015. "Investigation on the off-design performances of flue gas pre-dried lignite-fired power system integrated with waste heat recovery at variable external working conditions," Energy, Elsevier, vol. 90(P2), pages 1743-1758.
    6. Han, Xiaoqu & Liu, Ming & Wang, Jinshi & Yan, Junjie & Liu, Jiping & Xiao, Feng, 2014. "Simulation study on lignite-fired power system integrated with flue gas drying and waste heat recovery – Performances under variable power loads coupled with off-design parameters," Energy, Elsevier, vol. 76(C), pages 406-418.
    7. Li, Yong & Wang, Yanhong & Cao, Lihua & Hu, Pengfei & Han, Wei, 2018. "Modeling for the performance evaluation of 600 MW supercritical unit operating No.0 high pressure heater," Energy, Elsevier, vol. 149(C), pages 639-661.
    8. Ma, Hongqiang & Liang, Nuo & Liu, Yemin & Luo, Xinmei & Hou, Caiqin & Wang, Gang, 2021. "Experimental study on novel waste heat recovery system for sulfide-containing flue gas," Energy, Elsevier, vol. 227(C).
    9. Ma, Youfu & Yang, Lijuan & Lu, Junfu & Pei, Yufeng, 2016. "Techno-economic comparison of boiler cold-end exhaust gas heat recovery processes for efficient brown-coal-fired power generation," Energy, Elsevier, vol. 116(P1), pages 812-823.
    10. Xu, Gang & Huang, Shengwei & Yang, Yongping & Wu, Ying & Zhang, Kai & Xu, Cheng, 2013. "Techno-economic analysis and optimization of the heat recovery of utility boiler flue gas," Applied Energy, Elsevier, vol. 112(C), pages 907-917.
    11. Jiayou Liu & Fengzhong Sun, 2019. "Node Temperature of the Coupled High-Low Energy Grade Flus Gas Waste Heat Recovery System," Energies, MDPI, vol. 12(2), pages 1-16, January.
    12. Xiao, Pengcheng & Zhang, Yanping & Wang, Yuanjing & Wang, Jizhou, 2019. "Analysis of an improved economizer system for active control of the coal-fired boiler flue gas temperature," Energy, Elsevier, vol. 170(C), pages 185-198.
    13. Li, Yuzhong & Yan, Min & Zhang, Liqiang & Chen, Guifang & Cui, Lin & Song, Zhanlong & Chang, Jingcai & Ma, Chunyuan, 2016. "Method of flash evaporation and condensation – heat pump for deep cooling of coal-fired power plant flue gas: Latent heat and water recovery," Applied Energy, Elsevier, vol. 172(C), pages 107-117.
    14. Liu, Yinhe & Li, Qinlun & Duan, Xiaoli & Zhang, Yun & Yang, Zhen & Che, Defu, 2018. "Thermodynamic analysis of a modified system for a 1000 MW single reheat ultra-supercritical thermal power plant," Energy, Elsevier, vol. 145(C), pages 25-37.
    15. Wang, Haichao & Wu, Xiaozhou & Liu, Zheyi & Granlund, Katja & Lahdelma, Risto & Li, Ji & Teppo, Esa & Yu, Li & Duamu, Lin & Li, Xiangli & Haavisto, Ilkka, 2021. "Waste heat recovery mechanism for coal-fired flue gas in a counter-flow direct contact scrubber," Energy, Elsevier, vol. 237(C).
    16. Wang, Xiang & Zhuo, Jiankun & Liu, Jianmin & Li, Shuiqing, 2020. "Synergetic process of condensing heat exchanger and absorption heat pump for waste heat and water recovery from flue gas," Applied Energy, Elsevier, vol. 261(C).
    17. Xu, Cheng & Xu, Gang & Zhao, Shifei & Zhou, Luyao & Yang, Yongping & Zhang, Dongke, 2015. "An improved configuration of lignite pre-drying using a supplementary steam cycle in a lignite fired supercritical power plant," Applied Energy, Elsevier, vol. 160(C), pages 882-891.
    18. Chen, Heng & Wu, Yunyun & Qi, Zhen & Chen, Qiao & Xu, Gang & Yang, Yongping & Liu, Wenyi, 2019. "Improved combustion air preheating design using multiple heat sources incorporating bypass flue in large-scale coal-fired power unit," Energy, Elsevier, vol. 169(C), pages 527-541.
    19. Lin, Xiaolong & Li, Qinlun & Wang, Lukai & Guo, Yifan & Liu, Yinhe, 2020. "Thermo-economic analysis of typical thermal systems and corresponding novel system for a 1000 MW single reheat ultra-supercritical thermal power plant," Energy, Elsevier, vol. 201(C).
    20. Miguel Castro Oliveira & Muriel Iten & Pedro L. Cruz & Helena Monteiro, 2020. "Review on Energy Efficiency Progresses, Technologies and Strategies in the Ceramic Sector Focusing on Waste Heat Recovery," Energies, MDPI, vol. 13(22), pages 1-24, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:59:y:2013:i:c:p:105-115. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.