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Optimum installation of flue gas dryer and additional air heater to increase the efficiency of coal-fired utility boiler

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  • Chantasiriwan, Somchart

Abstract

Utility boilers are used in thermal power plants. If exhaust flue gas temperature of a boiler is sufficiently high, heat recovery devices may be installed to increase the boiler efficiency. Previous investigations have focused on increasing boiler efficiency by using heat transfer from flue gas to remove moisture from fuel in flue gas dryer. Another method that is equally effective in increasing boiler efficiency is installing additional air heater to increase air temperature before combustion. The main objective of this paper is to determine the optimum sizes of flue gas dryer and additional air heater that minimize the total cost of installing them in an existing boiler. Models of utility boiler and flue gas are developed for this purpose. It is found that the installation of flue gas dryer after additional air heater results in lower total installation cost than the installation of flue gas dryer before additional air heater or the installation of flue gas dryer in parallel with additional air heater. Furthermore, both flue gas dryer and additional air heater should be installed if the ratio of the unit cost of flue gas dryer to the unit cost of air heater is between the lower and upper limits.

Suggested Citation

  • Chantasiriwan, Somchart, 2021. "Optimum installation of flue gas dryer and additional air heater to increase the efficiency of coal-fired utility boiler," Energy, Elsevier, vol. 221(C).
  • Handle: RePEc:eee:energy:v:221:y:2021:i:c:s0360544221000189
    DOI: 10.1016/j.energy.2021.119769
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    References listed on IDEAS

    as
    1. Han, Xiaoqu & Liu, Ming & Wu, Kaili & Chen, Weixiong & Xiao, Feng & Yan, Junjie, 2016. "Exergy analysis of the flue gas pre-dried lignite-fired power system based on the boiler with open pulverizing system," Energy, Elsevier, vol. 106(C), pages 285-300.
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    5. Han, Xiaoqu & Liu, Ming & Zhai, Mengxu & Chong, Daotong & Yan, Junjie & Xiao, Feng, 2015. "Investigation on the off-design performances of flue gas pre-dried lignite-fired power system integrated with waste heat recovery at variable external working conditions," Energy, Elsevier, vol. 90(P2), pages 1743-1758.
    6. Ma, Youfu & Yuan, Yichao & Jin, Jing & Zhang, Hua & Hu, Xiaohong & Shi, Dengyu, 2013. "An environment friendly and efficient lignite-fired power generation process based on a boiler with an open pulverizing system and the recovery of water from mill-exhaust," Energy, Elsevier, vol. 59(C), pages 105-115.
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    Cited by:

    1. Pieter Rousseau & Ryno Laubscher & Brad Travis Rawlins, 2023. "Heat Transfer Analysis Using Thermofluid Network Models for Industrial Biomass and Utility Scale Coal-Fired Boilers," Energies, MDPI, vol. 16(4), pages 1-49, February.
    2. Somchart Chantasiriwan, 2023. "Reduction in Fuel Consumption in Biomass-Fired Power Plant Using Hybrid Drying System," Energies, MDPI, vol. 16(17), pages 1-14, August.

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