IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v268y2023ics0360544223000403.html
   My bibliography  Save this article

Modelling of thermal runaway propagation in lithium-ion battery pack using reduced-order model

Author

Listed:
  • Xu, Chengshan
  • Wang, Huaibin
  • Jiang, Fachao
  • Feng, Xuning
  • Lu, Languang
  • Jin, Changyong
  • Zhang, Fangshu
  • Huang, Wensheng
  • Zhang, Mengqi
  • Ouyang, Minggao

Abstract

The study presents a thermal runaway propagation (TRP) model developed by coupling the reduced-order thermal and thermal runaway (TR) models at the mini-module, real-module, and pack levels. Comparing to the ANSYS thermal model, the maximum error of reduced-order model was less than 1.2%. Moreover, the speed is 12 times faster. Furthermore, the TRP models of the mini-module with 4 cells and real-module with 18 cells were validated experimentally. The simulation error of the mini-module test was less than 3.52%. The simulation of the real-module revealed different propagation modes. The TRP time though the whole module was 1906.2s. Finally, the model was extended to the pack level. The propagation characteristic on the triggered module was quite similar with that in the real module. The propagation time of the initiated module in the pack was 1069.4s, which is faster than the propagation time in the real-module. The TRP between the modules was found in the battery pack and accelerated by the cooling plate. The reduced order TRP model can well simulated the TRP of battery pack from mini-module level to the pack level, which is possible to guide the safety design method on the battery pack.

Suggested Citation

  • Xu, Chengshan & Wang, Huaibin & Jiang, Fachao & Feng, Xuning & Lu, Languang & Jin, Changyong & Zhang, Fangshu & Huang, Wensheng & Zhang, Mengqi & Ouyang, Minggao, 2023. "Modelling of thermal runaway propagation in lithium-ion battery pack using reduced-order model," Energy, Elsevier, vol. 268(C).
    • Handle: RePEc:eee:energy:v:268:y:2023:i:c:s0360544223000403
    DOI: 10.1016/j.energy.2023.126646
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223000403
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2023.126646?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Huang, Zonghou & Liu, Jialong & Zhai, Hongju & Wang, Qingsong, 2021. "Experimental investigation on the characteristics of thermal runaway and its propagation of large-format lithium ion batteries under overcharging and overheating conditions," Energy, Elsevier, vol. 233(C).
    2. Huang, Zonghou & Zhao, Chunpeng & Li, Huang & Peng, Wen & Zhang, Zheng & Wang, Qingsong, 2020. "Experimental study on thermal runaway and its propagation in the large format lithium ion battery module with two electrical connection modes," Energy, Elsevier, vol. 205(C).
    3. Feng, Xuning & Lu, Languang & Ouyang, Minggao & Li, Jiangqiu & He, Xiangming, 2016. "A 3D thermal runaway propagation model for a large format lithium ion battery module," Energy, Elsevier, vol. 115(P1), pages 194-208.
    4. Zhou, Zhizuan & Zhou, Xiaodong & Cao, Bei & Yang, Lizhong & Liew, K.M., 2022. "Investigating the relationship between heating temperature and thermal runaway of prismatic lithium-ion battery with LiFePO4 as cathode," Energy, Elsevier, vol. 256(C).
    5. Wang, Yu & Ren, Dongsheng & Feng, Xuning & Wang, Li & Ouyang, Minggao, 2022. "Thermal runaway modeling of large format high-nickel/silicon-graphite lithium-ion batteries based on reaction sequence and kinetics," Applied Energy, Elsevier, vol. 306(PA).
    6. Liu, Fen & Wang, Jianfeng & Yang, Na & Wang, Fuqiang & Chen, Yaping & Lu, Dongchen & Liu, Hui & Du, Qian & Ren, Xutong & Shi, Mengyu, 2022. "Experimental study on the alleviation of thermal runaway propagation from an overcharged lithium-ion battery module using different thermal insulation layers," Energy, Elsevier, vol. 257(C).
    7. He, C.X. & Yue, Q.L. & Chen, Q. & Zhao, T.S., 2022. "Modeling thermal runaway of lithium-ion batteries with a venting process," Applied Energy, Elsevier, vol. 327(C).
    8. Ren, Dongsheng & Liu, Xiang & Feng, Xuning & Lu, Languang & Ouyang, Minggao & Li, Jianqiu & He, Xiangming, 2018. "Model-based thermal runaway prediction of lithium-ion batteries from kinetics analysis of cell components," Applied Energy, Elsevier, vol. 228(C), pages 633-644.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wang, Gongquan & Ping, Ping & Peng, Rongqi & Lv, Hongpeng & Zhao, Hengle & Gao, Wei & Kong, Depeng, 2023. "A semi reduced-order model for multi-scale simulation of fire propagation of lithium-ion batteries in energy storage system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 186(C).
    2. Li, Kuijie & Gao, Xinlei & Peng, Shijian & Wang, Shengshi & Zhang, Weixin & Liu, Peng & Wu, Weixiong & Wang, Huizhi & Wang, Yu & Feng, Xuning & Cao, Yuan-cheng & Wen, Jinyu & Cheng, Shijie & Ouyang, M, 2024. "A comparative study on multidimensional signal evolution during thermal runaway of lithium-ion batteries with various cathode materials," Energy, Elsevier, vol. 300(C).
    3. Lu, Xin & Chen, Ning & Li, Hui & Guo, Shiyu & Chen, Zengtao, 2023. "Simulation of the temperature distribution of lithium-ion battery module considering the time-delay effect of the porous electrodes," Energy, Elsevier, vol. 284(C).
    4. Luo, Pan & Gao, Kai & Hu, Lin & Chen, Bin & Zhang, Yuanjian, 2024. "Adaptive hybrid cooling strategy to mitigate battery thermal runaway considering natural convection in phase change material," Applied Energy, Elsevier, vol. 361(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Huang, Zonghou & Yu, Yin & Duan, Qiangling & Qin, Peng & Sun, Jinhua & Wang, Qingsong, 2022. "Heating position effect on internal thermal runaway propagation in large-format lithium iron phosphate battery," Applied Energy, Elsevier, vol. 325(C).
    2. Zhang, Yue & Song, Laifeng & Tian, Jiamin & Mei, Wenxin & Jiang, Lihua & Sun, Jinhua & Wang, Qingsong, 2024. "Modeling the propagation of internal thermal runaway in lithium-ion battery," Applied Energy, Elsevier, vol. 362(C).
    3. Lin, Shao & Ling, Ziye & Li, Suimin & Cai, Chuyue & Zhang, Zhengguo & Fang, Xiaoming, 2023. "Mitigation of lithium-ion battery thermal runaway and inhibition of thermal runaway propagation using inorganic salt hydrate with integrated latent heat and thermochemical storage," Energy, Elsevier, vol. 266(C).
    4. Zhou, Zhizuan & Zhou, Xiaodong & Ju, Xiaoyu & Li, Maoyu & Cao, Bei & Yang, Lizhong, 2023. "Experimental study of thermal runaway propagation along horizontal and vertical directions for LiFePO4 electrical energy storage modules," Renewable Energy, Elsevier, vol. 207(C), pages 13-26.
    5. Ostanek, Jason K. & Li, Weisi & Mukherjee, Partha P. & Crompton, K.R. & Hacker, Christopher, 2020. "Simulating onset and evolution of thermal runaway in Li-ion cells using a coupled thermal and venting model," Applied Energy, Elsevier, vol. 268(C).
    6. Ouyang, Nan & Zhang, Wencan & Yin, Xiuxing & Li, Xingyao & Xie, Yi & He, Hancheng & Long, Zhuoru, 2023. "A data-driven method for predicting thermal runaway propagation of battery modules considering uncertain conditions," Energy, Elsevier, vol. 273(C).
    7. Zhu, Xiaoqing & Wang, Zhenpo & Wang, Yituo & Wang, Hsin & Wang, Cong & Tong, Lei & Yi, Mi, 2019. "Overcharge investigation of large format lithium-ion pouch cells with Li(Ni0.6Co0.2Mn0.2)O2 cathode for electric vehicles: Thermal runaway features and safety management method," Energy, Elsevier, vol. 169(C), pages 868-880.
    8. Zhang, Liwen & Zhao, Peng & Xu, Meng & Wang, Xia, 2020. "Computational identification of the safety regime of Li-ion battery thermal runaway," Applied Energy, Elsevier, vol. 261(C).
    9. Liu, Yanhui & Zhang, Lei & Ding, Yifei & Huang, Xianjia & Huang, Xinyan, 2024. "Effect of thermal impact on the onset and propagation of thermal runaway over cylindrical Li-ion batteries," Renewable Energy, Elsevier, vol. 222(C).
    10. Li, Kuijie & Gao, Xinlei & Peng, Shijian & Wang, Shengshi & Zhang, Weixin & Liu, Peng & Wu, Weixiong & Wang, Huizhi & Wang, Yu & Feng, Xuning & Cao, Yuan-cheng & Wen, Jinyu & Cheng, Shijie & Ouyang, M, 2024. "A comparative study on multidimensional signal evolution during thermal runaway of lithium-ion batteries with various cathode materials," Energy, Elsevier, vol. 300(C).
    11. Li, Junqiu & Sun, Danni & Jin, Xin & Shi, Wentong & Sun, Chao, 2019. "Lithium-ion battery overcharging thermal characteristics analysis and an impedance-based electro-thermal coupled model simulation," Applied Energy, Elsevier, vol. 254(C).
    12. Li, Kuijie & Chen, Long & Gao, Xinlei & Lu, Yao & Wang, Depeng & Zhang, Weixin & Wu, Weixiong & Han, Xuebing & Cao, Yuan-cheng & Wen, Jinyu & Cheng, Shijie & Ouyang, Minggao, 2024. "Implementing expansion force-based early warning in LiFePO4 batteries with various states of charge under thermal abuse scenarios," Applied Energy, Elsevier, vol. 362(C).
    13. He, C.X. & Yue, Q.L. & Chen, Q. & Zhao, T.S., 2022. "Modeling thermal runaway of lithium-ion batteries with a venting process," Applied Energy, Elsevier, vol. 327(C).
    14. Li, Da & Deng, Junjun & Zhang, Zhaosheng & Liu, Peng & Wang, Zhenpo, 2023. "Multi-dimension statistical analysis and selection of safety-representing features for battery pack in real-world electric vehicles," Applied Energy, Elsevier, vol. 343(C).
    15. Zhang, Yue & Cheng, Siyuan & Mei, Wenxin & Jiang, Lihua & Jia, Zhuangzhuang & Cheng, Zhixiang & Sun, Jinhua & Wang, Qingsong, 2023. "Understanding of thermal runaway mechanism of LiFePO4 battery in-depth by three-level analysis," Applied Energy, Elsevier, vol. 336(C).
    16. Zhang, Wencan & Li, Xingyao & Liu, Guote & Ouyang, Nan & Yuan, Jiangfeng & Xie, Yi & Wu, Weixiong, 2024. "Optimization design of a hybrid thermal runaway propagation mitigation system for power battery module using high-dimensional surrogate models," Renewable Energy, Elsevier, vol. 225(C).
    17. Huang, Zonghou & Shen, Ting & Jin, Kaiqiang & Sun, Jinhua & Wang, Qingsong, 2022. "Heating power effect on the thermal runaway characteristics of large-format lithium ion battery with Li(Ni1/3Co1/3Mn1/3)O2 as cathode," Energy, Elsevier, vol. 239(PA).
    18. Cao, Yanfang & Wang, Kuo & Wang, Zhirong & Wang, Junling & Yang, Yun & Xu, Xiangyu, 2023. "Utilization of liquid nitrogen as efficient inhibitor upon thermal runaway of 18650 lithium ion battery in open space," Renewable Energy, Elsevier, vol. 206(C), pages 1097-1105.
    19. Zhou, Zhizuan & Li, Maoyu & Zhou, Xiaodong & Ju, Xiaoyu & Yang, Lizhong, 2023. "Investigating thermal runaway characteristics and trigger mechanism of the parallel lithium-ion battery," Applied Energy, Elsevier, vol. 349(C).
    20. Huang, Zonghou & Liu, Jialong & Zhai, Hongju & Wang, Qingsong, 2021. "Experimental investigation on the characteristics of thermal runaway and its propagation of large-format lithium ion batteries under overcharging and overheating conditions," Energy, Elsevier, vol. 233(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:268:y:2023:i:c:s0360544223000403. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.