IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v255y2022ics0360544222014566.html
   My bibliography  Save this article

Performance analysis of a micro-scale integrated hydrogen production system by analytical approach, machine learning, and response surface methodology

Author

Listed:
  • Pourali, Mostafa
  • Esfahani, Javad Abolfazli

Abstract

Parametric study of micro-scale integrated hydrogen production systems requires great computational efforts due to complex phenomena such as reaction kinetics. In the present study, an innovative combined approach, including machine learning for data generation (pre-processing), analytical techniques (processing), and response surface methodology (post-processing) is developed to investigate an integrated hydrogen production system. In the pre-processing step, appropriate correlations are provided for the species’ net rate, mixture properties, and the heat of reactions considering the detailed reaction mechanism of methane steam reforming and combustion, using the decision tree algorithm. A 2D steady-state model for heat and mass transfer is employed to analytically solve the conservation equations in a thermally coupled micro-combustor and catalytic micro-reformer. The post-processing step investigates the effects of seven main operational parameters on CH4 conversion, system efficiency, and quenching distance. It is found that the wall thickness is the most influential parameter in CH4 conversion and system efficiency. Also, the combustor height is the most critical parameter to sustain combustion in the integrated system. The achievements can be employed as guidelines for the initial design of an integrated hydrogen production system. Finally, five optimized designs of the integrated system are suggested for the first time to construct experimental prototypes.

Suggested Citation

  • Pourali, Mostafa & Esfahani, Javad Abolfazli, 2022. "Performance analysis of a micro-scale integrated hydrogen production system by analytical approach, machine learning, and response surface methodology," Energy, Elsevier, vol. 255(C).
  • Handle: RePEc:eee:energy:v:255:y:2022:i:c:s0360544222014566
    DOI: 10.1016/j.energy.2022.124553
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222014566
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2022.124553?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Chein, Rei-Yu & Chen, Yen-Cho & Chang, Che-Ming & Chung, J.N., 2013. "Experimental study on the performance of hydrogen production from miniature methanol–steam reformer integrated with Swiss-roll type combustor for PEMFC," Applied Energy, Elsevier, vol. 105(C), pages 86-98.
    2. Pashchenko, Dmitry & Mustafin, Ravil & Mustafina, Anna, 2021. "Steam methane reforming in a microchannel reformer: Experiment, CFD-modelling and numerical study," Energy, Elsevier, vol. 237(C).
    3. E, Jiaqiang & Luo, Bo & Han, Dandan & Chen, Jingwei & Liao, Gaoliang & Zhang, Feng & Ding, Jiangjun, 2022. "A comprehensive review on performance improvement of micro energy mechanical system: Heat transfer, micro combustion and energy conversion," Energy, Elsevier, vol. 239(PE).
    4. Banerjee, Abhisek & Paul, Diplina, 2021. "Developments and applications of porous medium combustion: A recent review," Energy, Elsevier, vol. 221(C).
    5. Elmaz, Furkan & Yücel, Özgün & Mutlu, Ali Yener, 2020. "Predictive modeling of biomass gasification with machine learning-based regression methods," Energy, Elsevier, vol. 191(C).
    6. Carapellucci, Roberto & Giordano, Lorena, 2019. "Upgrading existing gas-steam combined cycle power plants through steam injection and methane steam reforming," Energy, Elsevier, vol. 173(C), pages 229-243.
    7. Yao, Ling & Wang, Feng & Wang, Long & Wang, Guoqiang, 2019. "Transport enhancement study on small-scale methanol steam reforming reactor with waste heat recovery for hydrogen production," Energy, Elsevier, vol. 175(C), pages 986-997.
    8. Sharifi, Shima & Rahimi, Rahbar & Mohebbi-Kalhori, Davod & Colpan, C. Ozgur, 2020. "Coupled computational fluid dynamics-response surface methodology to optimize direct methanol fuel cell performance for greener energy generation," Energy, Elsevier, vol. 198(C).
    9. Vo, Nguyen Dat & Oh, Dong Hoon & Hong, Suk-Hoon & Oh, Min & Lee, Chang-Ha, 2019. "Combined approach using mathematical modelling and artificial neural network for chemical industries: Steam methane reformer," Applied Energy, Elsevier, vol. 255(C).
    10. Ji, Guozhao & Zhao, Ming & Wang, Geoff, 2018. "Computational fluid dynamic simulation of a sorption-enhanced palladium membrane reactor for enhancing hydrogen production from methane steam reforming," Energy, Elsevier, vol. 147(C), pages 884-895.
    11. Wang, Chao & Liao, Mingzheng & Liang, Bo & Jiang, Zhiqiang & Zhong, Weilin & Chen, Ying & Luo, Xianglong & Shu, Riyang & Tian, Zhipeng & Lei, Libin, 2021. "Enhancement effect of catalyst support on indirect hydrogen production from propane partial oxidation towards commercial solid oxide fuel cell (SOFC) applications," Applied Energy, Elsevier, vol. 288(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Roy, Dibyendu & Samanta, Samiran & Roy, Sumit & Smallbone, Andrew & Roskilly, Anthony Paul, 2023. "Multi-objective optimisation of a power generation system integrating solid oxide fuel cell and recuperated supercritical carbon dioxide cycle," Energy, Elsevier, vol. 281(C).
    2. Anita Šalić & Bruno Zelić, 2022. "A Game Changer: Microfluidic Technology for Enhancing Biohydrogen Production—Small Size for Great Performance," Energies, MDPI, vol. 15(19), pages 1-22, September.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Doppalapudi, A.T. & Azad, A.K. & Khan, M.M.K., 2021. "Combustion chamber modifications to improve diesel engine performance and reduce emissions: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 152(C).
    2. Stančin, H. & Mikulčić, H. & Wang, X. & Duić, N., 2020. "A review on alternative fuels in future energy system," Renewable and Sustainable Energy Reviews, Elsevier, vol. 128(C).
    3. Li, Shuguang & Leng, Yuchi & Chaturvedi, Rishabh & Dutta, Ashit Kumar & Abdullaeva, Barno Sayfutdinovna & Fouad, Yasser, 2024. "Sustainable freshwater/energy supply through geothermal-centered layout tailored with humidification-dehumidification desalination unit; Optimized by regression machine learning techniques," Energy, Elsevier, vol. 303(C).
    4. Yang, Wei-Wei & Tang, Xin-Yuan & Ma, Xu & Li, Jia-Chen & Xu, Chao & He, Ya-Ling, 2023. "Rapid prediction, optimization and design of solar membrane reactor by data-driven surrogate model," Energy, Elsevier, vol. 285(C).
    5. Solmaz, Hamit & Ardebili, Seyed Mohammad Safieddin & Calam, Alper & Yılmaz, Emre & İpci, Duygu, 2021. "Prediction of performance and exhaust emissions of a CI engine fueled with multi-wall carbon nanotube doped biodiesel-diesel blends using response surface method," Energy, Elsevier, vol. 227(C).
    6. Zhao, Kai & Tian, Zhenyu & Zhang, Jinrui & Lu, Buchu & Hao, Yong, 2023. "Methanol steam reforming reactor with fractal tree-shaped structures for photovoltaic–thermochemical hybrid power generation," Applied Energy, Elsevier, vol. 330(PB).
    7. Pashchenko, Dmitry, 2023. "Hydrogen-rich gas as a fuel for the gas turbines: A pathway to lower CO2 emission," Renewable and Sustainable Energy Reviews, Elsevier, vol. 173(C).
    8. Fang, Shuo & Liu, Yuntao & Zhao, Chunhui & Huang, Lilian & Zhong, Zhi & Wang, Yun, 2021. "Polarization analysis of a micro direct methanol fuel cell stack based on Debye-Hückel ionic atmosphere theory," Energy, Elsevier, vol. 222(C).
    9. Byun, Manhee & Kim, Heehyang & Lee, Hyunjun & Lim, Dongjun & Lim, Hankwon, 2022. "Conceptual design for methanol steam reforming in serial packed-bed reactors and membrane filters: Economic and environmental perspectives," Energy, Elsevier, vol. 241(C).
    10. Sahar Safarian & Seyed Mohammad Ebrahimi Saryazdi & Runar Unnthorsson & Christiaan Richter, 2021. "Artificial Neural Network Modeling of Bioethanol Production Via Syngas Fermentation," Biophysical Economics and Resource Quality, Springer, vol. 6(1), pages 1-13, March.
    11. Fang, Shuo & Song, Nan & Liu, Yuntao & Zhao, Chunhui & Wang, Ying, 2024. "Comprehensive energy conversion efficiency analysis of micro direct methanol fuel cell stack based on polarization theory," Energy, Elsevier, vol. 287(C).
    12. Lin, Zhelong & Liu, Shang & Qi, Yunliang & Chen, Qingchu & Wang, Zhi, 2024. "Experimental study on the performance of a high compression ratio SI engine using alcohol/ammonia fuel," Energy, Elsevier, vol. 289(C).
    13. Konstantin Kalmykov & Irina Anikina & Daria Kolbantseva & Milana Trescheva & Dmitriy Treschev & Aleksandr Kalyutik & Alena Aleshina & Iaroslav Vladimirov, 2022. "Use of Heat Pumps in the Hydrogen Production Cycle at Thermal Power Plants," Sustainability, MDPI, vol. 14(13), pages 1-18, June.
    14. Tang, Xin-Yuan & Yang, Wei-Wei & Ma, Xu & Cao, Xiangkun Elvis, 2023. "An integrated modeling method for membrane reactors and optimization study of operating conditions," Energy, Elsevier, vol. 268(C).
    15. Ascher, Simon & Watson, Ian & You, Siming, 2022. "Machine learning methods for modelling the gasification and pyrolysis of biomass and waste," Renewable and Sustainable Energy Reviews, Elsevier, vol. 155(C).
    16. Zhengang Zhao & Fan Zhang & Yanhui Zhang & Dacheng Zhang, 2021. "Performance Optimization of μ DMFC with Foamed Stainless Steel Cathode Current Collector," Energies, MDPI, vol. 14(20), pages 1-13, October.
    17. Ayub, Yousaf & Hu, Yusha & Ren, Jingzheng, 2023. "Estimation of syngas yield in hydrothermal gasification process by application of artificial intelligence models," Renewable Energy, Elsevier, vol. 215(C).
    18. Wang, Yancheng & Liu, Haiyu & Mei, Deqing & Yu, Shizheng, 2022. "Direct ink writing of 3D SiC scaffold as catalyst support for thermally autonomous methanol steam reforming microreactor," Renewable Energy, Elsevier, vol. 187(C), pages 923-932.
    19. Zofia Pizoń & Shinji Kimijima & Grzegorz Brus, 2024. "Enhancing a Deep Learning Model for the Steam Reforming Process Using Data Augmentation Techniques," Energies, MDPI, vol. 17(10), pages 1-15, May.
    20. Gurunadh Velidi & Chun Sang Yoo, 2023. "A Review on Flame Stabilization Technologies for UAV Engine Micro-Meso Scale Combustors: Progress and Challenges," Energies, MDPI, vol. 16(9), pages 1-44, May.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:255:y:2022:i:c:s0360544222014566. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.