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Plate heat exchanger design for the utilisation of waste heat from exhaust gases of drying process

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  • Arsenyeva, Olga
  • Klemeš, Jiří Jaromír
  • Kapustenko, Petro
  • Fedorenko, Olena
  • Kusakov, Sergiy
  • Kobylnik, Dmytro

Abstract

The vapour condensation is typical for processes of waste heat recovery from exhaust gases. It complicates the selection of condensers and requires reliable correlations for estimation of heat transfer coefficients and pressure drop in the unit. In the presented paper, a novel model was elaborated to be applied for commercially produced plate heat exchangers (PHEs) assembled from plates with different geometries of corrugations, which accounts the change of process parameters at the main corrugated field, in PHE collectors and channels distribution zones. The process of waste heat recovery from exhaust gases after tobacco drying is discussed in the case study. The pilot unit assembled with PHE of TS-6MFG type manufactured by Alfa Laval was installed at a tobacco factory. The examined condensing media was an incoming air-steam mixture with 10% of air content and temperature equal to 140 °C. The comparison of modelling results and data of industrial operation has shown good accuracy of prediction. It allowed recommending obtained correlations and developed mathematical model for the design of plate heat exchangers in applications with heat utilisation from exhaust gases after drying processes in the industry, with a considerable saving of heat energy. In the considered example, it is up to 640 kW or 2090 kJ/kg of exhaust gases.

Suggested Citation

  • Arsenyeva, Olga & Klemeš, Jiří Jaromír & Kapustenko, Petro & Fedorenko, Olena & Kusakov, Sergiy & Kobylnik, Dmytro, 2021. "Plate heat exchanger design for the utilisation of waste heat from exhaust gases of drying process," Energy, Elsevier, vol. 233(C).
    • Handle: RePEc:eee:energy:v:233:y:2021:i:c:s0360544221014341
    DOI: 10.1016/j.energy.2021.121186
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    References listed on IDEAS

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    1. Kapustenko, Petro O. & Klemeš, Jiří Jaromír & Arsenyeva, Olga P. & Kusakov, Sergey K. & Tovazhnyanskyy, Leonid L., 2020. "The influence of plate corrugations geometry scale factor on performance of plate heat exchanger as condenser of vapour from its mixture with noncondensing gas," Energy, Elsevier, vol. 201(C).
    2. Arsenyeva, O. & Kapustenko, P. & Tovazhnyanskyy, L. & Khavin, G., 2013. "The influence of plate corrugations geometry on plate heat exchanger performance in specified process conditions," Energy, Elsevier, vol. 57(C), pages 201-207.
    3. Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Huang, Hongyan & Yan, Peigang & Lin, Chih-Hung, 2019. "Effect of flow losses in heat exchangers on the performance of organic Rankine cycle," Energy, Elsevier, vol. 172(C), pages 391-400.
    4. Perevertaylenko, Olexander Yu. & Gariev, Andriy O. & Damartzis, Theodoros & Tovazhnyanskyy, Leonid L. & Kapustenko, Petro O. & Arsenyeva, Olga P., 2015. "Searches of cost effective ways for amine absorption unit design in CO2 post-combustion capture process," Energy, Elsevier, vol. 90(P1), pages 105-112.
    5. Arsenyeva, Olga & Piper, Mark & Zibart, Alexander & Olenberg, Alexander & Kenig, Eugeny Y., 2019. "Investigation of heat transfer and hydraulic resistance in small-scale pillow-plate heat exchangers," Energy, Elsevier, vol. 181(C), pages 1213-1224.
    6. Zhang, Yanfeng & Jiang, Chen & Shou, Binan & Zhou, Wenxue & Zhang, Zhifeng & Wang, Shuang & Bai, Bofeng, 2018. "A quantitative energy efficiency evaluation and grading of plate heat exchangers," Energy, Elsevier, vol. 142(C), pages 228-233.
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    Cited by:

    1. Göltaş, Merve & Gürel, Barış & Keçebaş, Ali & Akkaya, Volkan Ramazan & Güler, Onur Vahip & Kurtuluş, Karani & Gürbüz, Emine Yağız, 2022. "Thermo-hydraulic performance improvement with nanofluids of a fish-gill-inspired plate heat exchanger," Energy, Elsevier, vol. 253(C).
    2. Arsenyeva, Olga & Klemeš, Jiří Jaromír & Tovazhnyanskyy, Leonid & Klochok, Eugeny & Kapustenko, Petro, 2023. "Estimating parameters of plate heat exchanger for condensation of steam from mixture with air as a component of heat exchanger network," Energy, Elsevier, vol. 283(C).
    3. Arsenyeva, Olga & Klemeš, Jiří Jaromír & Klochock, Eugeny & Kapustenko, Petro, 2023. "The effect of plate size and corrugation pattern on plate heat exchanger performance in specific conditions of steam-air mixture condensation," Energy, Elsevier, vol. 263(PC).
    4. Varbanov, Petar Sabev & Wang, Bohong & Ocłoń, Paweł & Radziszewska-Zielina, Elżbieta & Ma, Ting & Klemeš, Jiří Jaromír & Jia, Xuexiu, 2023. "Efficiency measures for energy supply and use aiming for a clean circular economy," Energy, Elsevier, vol. 283(C).
    5. Wang, Bohong & Arsenyeva, Olga & Zeng, Min & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2022. "An advanced Grid Diagram for heat exchanger network retrofit with detailed plate heat exchanger design," Energy, Elsevier, vol. 248(C).

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