IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v241y2022ics0360544221031571.html
   My bibliography  Save this article

Techno-economic and environmental impact analysis of tuyere injection of hot reducing gas from low-rank coal gasification in blast furnace

Author

Listed:
  • Kim, Jinsu
  • Kim, Jungil
  • Oh, Hyunmin
  • Lee, Seokyoung
  • Lee, In-Beum
  • Yoon, Young-Seek

Abstract

Our goal is to find a strategy to reduce coke use during operation of a blast furnace (BF). This study focuses on the techno-economic and environmental impact analysis of tuyere injection of hot reducing gas (HRG) from low-rank coal (LRC) gasification in the BF. LRC gasification by entrained-flow gasifier is introduced to make gaseous fuel, and the cleaning process of the raw syngas is implemented using Aspen Plus V10. The effects of HRG injection are evaluated using a BF model derived from the Rist operating diagram. Integrated results from raw fuel to the BF were analyzed considering economic, energy, and environmental aspects. By injecting rich syngas (>95 vol %) into the BF at 1150 K, coke replacement ratio is estimated to be 0.354 kg/Nm3 without adverse impact on the BF. The most sensitive economic factor is coke price. The energy efficiency of raw syngas cleaning process, relative energy intensity of LRC, gas utilization ratio are 57.5%, 90.6%, and 50.0% respectively. Utilization of HRG can reduce CO2 emission by 21.88 ktCO2/yr compared to the reference BF operation.

Suggested Citation

  • Kim, Jinsu & Kim, Jungil & Oh, Hyunmin & Lee, Seokyoung & Lee, In-Beum & Yoon, Young-Seek, 2022. "Techno-economic and environmental impact analysis of tuyere injection of hot reducing gas from low-rank coal gasification in blast furnace," Energy, Elsevier, vol. 241(C).
    • Handle: RePEc:eee:energy:v:241:y:2022:i:c:s0360544221031571
    DOI: 10.1016/j.energy.2021.122908
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221031571
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.122908?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ronald W. Breault, 2010. "Gasification Processes Old and New: A Basic Review of the Major Technologies," Energies, MDPI, vol. 3(2), pages 1-25, February.
    2. Oh, Hyun-Taek & Lee, Woo-Sung & Ju, Youngsan & Lee, Chang-Ha, 2019. "Performance evaluation and carbon assessment of IGCC power plant with coal quality," Energy, Elsevier, vol. 188(C).
    3. Jinsu Kim & Hyunmin Oh & Seokyoung Lee & Young-Seek Yoon, 2018. "Advanced One-Dimensional Entrained-Flow Gasifier Model Considering Melting Phenomenon of Ash," Energies, MDPI, vol. 11(4), pages 1-14, April.
    4. Lee, Boreum & Lee, Hyunjun & Kim, Sehwa & Cho, Hyun-Seok & Cho, Won-Chul & Jeon, Byong-Hun & Kim, Chang-Hee & Lim, Hankwon, 2019. "Quantification of economic uncertainty for synthetic natural gas production in a H2O permeable membrane reactor as simultaneous power-to-gas and CO2 utilization technologies," Energy, Elsevier, vol. 182(C), pages 1058-1068.
    5. Zhou, Dongdong & Cheng, Shusen, 2019. "Measurement study of the PCI process on the temperature distribution in raceway zone of blast furnace by using digital imaging techniques," Energy, Elsevier, vol. 174(C), pages 814-822.
    6. N.Borhani, Tohid & Wang, Meihong, 2019. "Role of solvents in CO2 capture processes: The review of selection and design methods," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.
    7. Liu, Lianzhi & Jiang, Zeyi & Zhang, Xinru & Lu, Yuanxiang & He, Junkai & Wang, Jingsong & Zhang, Xinxin, 2018. "Effects of top gas recycling on in-furnace status, productivity, and energy consumption of oxygen blast furnace," Energy, Elsevier, vol. 163(C), pages 144-150.
    8. Villanueva Perales, A.L. & Reyes Valle, C. & Ollero, P. & Gómez-Barea, A., 2011. "Technoeconomic assessment of ethanol production via thermochemical conversion of biomass by entrained flow gasification," Energy, Elsevier, vol. 36(7), pages 4097-4108.
    9. Wu, Guixuan & Seebold, Sören & Yazhenskikh, Elena & Tanner, Joanne & Hack, Klaus & Müller, Michael, 2019. "Slag mobility in entrained flow gasifiers optimized using a new reliable viscosity model of iron oxide-containing multicomponent melts," Applied Energy, Elsevier, vol. 236(C), pages 837-849.
    10. Wu, Hao & Xiao, Jie & Zeng, Xiaoyuan & Li, Xue & Yang, Jing & Zou, Yuling & Liu, Sudongfang & Dong, Peng & Zhang, Yingjie & Liu, Jiang, 2019. "A high performance direct carbon solid oxide fuel cell – A green pathway for brown coal utilization," Applied Energy, Elsevier, vol. 248(C), pages 679-687.
    11. Kim, Dongin & Han, Jeehoon, 2020. "Techno-economic and climate impact analysis of carbon utilization process for methanol production from blast furnace gas over Cu/ZnO/Al2O3 catalyst," Energy, Elsevier, vol. 198(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wang, Qi & Wang, Enlu & An, Qi & Chionoso, Oguga Paul, 2023. "CFD study of bio-syngas and coal co-injection in a blast furnace with double lance," Energy, Elsevier, vol. 263(PD).
    2. Kim, Jinsu & Han, Sang Sup & Kim, Jungil & Lee, In-Beum & Oh, Hyunmin & Yoon, Young-Seek, 2023. "Vacuum pressure swing adsorption for efficient off-gas recycling: Techno-economic and CO2 abatement study," Energy, Elsevier, vol. 264(C).
    3. Kim, Jinsu & Jamdade, Shubham & Yuan, Yanhui & Realff, Matthew J., 2024. "System-level analysis of atmospheric water extraction with MIL-100 (Fe) for design and optimal site selection using meteorological characteristics," Energy, Elsevier, vol. 299(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Atsonios, Konstantinos & Kougioumtzis, Michael-Alexander & D. Panopoulos, Kyriakos & Kakaras, Emmanuel, 2015. "Alternative thermochemical routes for aviation biofuels via alcohols synthesis: Process modeling, techno-economic assessment and comparison," Applied Energy, Elsevier, vol. 138(C), pages 346-366.
    2. Igor Donskoy, 2023. "Techno-Economic Efficiency Estimation of Promising Integrated Oxyfuel Gasification Combined-Cycle Power Plants with Carbon Capture," Clean Technol., MDPI, vol. 5(1), pages 1-18, February.
    3. Mehrdad Massoudi & Ping Wang, 2013. "Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag," Energies, MDPI, vol. 6(2), pages 1-32, February.
    4. Cormos, Calin-Cristian, 2023. "Green hydrogen production from decarbonized biomass gasification: An integrated techno-economic and environmental analysis," Energy, Elsevier, vol. 270(C).
    5. Chen, Jianjun & Lam, Hon Loong & Qian, Yu & Yang, Siyu, 2021. "Combined energy consumption and CO2 capture management: Improved acid gas removal process integrated with CO2 liquefaction," Energy, Elsevier, vol. 215(PA).
    6. Josselyne A. Villarroel & Alex Palma-Cando & Alfredo Viloria & Marvin Ricaurte, 2021. "Kinetic and Thermodynamic Analysis of High-Pressure CO 2 Capture Using Ethylenediamine: Experimental Study and Modeling," Energies, MDPI, vol. 14(20), pages 1-15, October.
    7. Cerciello, Francesca & Coppola, Antonio & Lacovig, Paolo & Senneca, Osvalda & Salatino, Piero, 2021. "Characterization of surface-oxides on char under periodically changing oxidation/desorption conditions," Renewable and Sustainable Energy Reviews, Elsevier, vol. 137(C).
    8. Meerman, J.C. & Ramírez, A. & Turkenburg, W.C. & Faaij, A.P.C., 2011. "Performance of simulated flexible integrated gasification polygeneration facilities. Part A: A technical-energetic assessment," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(6), pages 2563-2587, August.
    9. Despina Vamvuka & George Tsagris & Christia Loulashi, 2023. "Co-Gasification Performance of Low-Quality Lignite with Woody Wastes Using Greenhouse Gas CO 2 —A TG–MS Study," Sustainability, MDPI, vol. 15(12), pages 1-12, June.
    10. Andrius Tamošiūnas & Ajmia Chouchène & Pranas Valatkevičius & Dovilė Gimžauskaitė & Mindaugas Aikas & Rolandas Uscila & Makrem Ghorbel & Mejdi Jeguirim, 2017. "The Potential of Thermal Plasma Gasification of Olive Pomace Charcoal," Energies, MDPI, vol. 10(5), pages 1-14, May.
    11. Amiri, Hamed & Sotoodeh, Amir Farhang & Amidpour, Majid, 2021. "A new combined heating and power system driven by biomass for total-site utility applications," Renewable Energy, Elsevier, vol. 163(C), pages 1138-1152.
    12. Samiran, Nor Afzanizam & Jaafar, Mohammad Nazri Mohd & Ng, Jo-Han & Lam, Su Shiung & Chong, Cheng Tung, 2016. "Progress in biomass gasification technique – With focus on Malaysian palm biomass for syngas production," Renewable and Sustainable Energy Reviews, Elsevier, vol. 62(C), pages 1047-1062.
    13. Jana, Kuntal & De, Sudipta, 2015. "Polygeneration using agricultural waste: Thermodynamic and economic feasibility study," Renewable Energy, Elsevier, vol. 74(C), pages 648-660.
    14. Do, Thai Ngan & Hur, Young Gul & Chung, Hegwon & Kim, Jiyong, 2023. "Potentials and benefit assessment of green fuels from residue gas via gas-to-liquid," Renewable and Sustainable Energy Reviews, Elsevier, vol. 182(C).
    15. Nugroho, Yohanes Kristianto & Zhu, Liandong, 2019. "Platforms planning and process optimization for biofuels supply chain," Renewable Energy, Elsevier, vol. 140(C), pages 563-579.
    16. Yu, Fangyong & Xiao, Jie & Zhang, Yapeng & Cai, Weizi & Xie, Yongmin & Yang, Naitao & Liu, Jiang & Liu, Meilin, 2019. "New insights into carbon deposition mechanism of nickel/yttrium-stabilized zirconia cermet from methane by in situ investigation," Applied Energy, Elsevier, vol. 256(C).
    17. Haro, Pedro & Trippe, Frederik & Stahl, Ralph & Henrich, Edmund, 2013. "Bio-syngas to gasoline and olefins via DME – A comprehensive techno-economic assessment," Applied Energy, Elsevier, vol. 108(C), pages 54-65.
    18. Feng, Ye & Chen, Jinglong & Luo, Ji, 2024. "Life cycle cost analysis of power generation from underground coal gasification with carbon capture and storage (CCS) to measure the economic feasibility," Resources Policy, Elsevier, vol. 92(C).
    19. Reyes Valle, C. & Villanueva Perales, A.L. & Vidal-Barrero, F. & Ollero, P., 2015. "Integrated economic and life cycle assessment of thermochemical production of bioethanol to reduce production cost by exploiting excess of greenhouse gas savings," Applied Energy, Elsevier, vol. 148(C), pages 466-475.
    20. Michael Bampaou & Kyriakos Panopoulos & Panos Seferlis & Amaia Sasiain & Stephane Haag & Philipp Wolf-Zoellner & Markus Lehner & Leokadia Rog & Przemyslaw Rompalski & Sebastian Kolb & Nina Kieberger &, 2022. "Economic Evaluation of Renewable Hydrogen Integration into Steelworks for the Production of Methanol and Methane," Energies, MDPI, vol. 15(13), pages 1-26, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:241:y:2022:i:c:s0360544221031571. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.