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Modelling and control of vehicle integrated thermal management system of PEM fuel cell vehicle

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  • Xu, Jiamin
  • Zhang, Caizhi
  • Fan, Ruijia
  • Bao, Huanhuan
  • Wang, Yi
  • Huang, Shulong
  • Chin, Cheng Siong
  • Li, Congxin

Abstract

An effective vehicle integrated thermal management (VITM) system is critical for the safe and efficient operation of proton exchange membrane fuel cell (PEMFC) vehicles. The objectives of this paper are to model the VITM system and develop control strategies for the VITM system of fuel cell vehicles (FCVs). To do that, the VITM system model, based on the heating principle of each key component and heat transfer theory, was developed in KULI. The VITM system includes 5 loops for a prototype of range extender sport utility vehicle (SUV), which is powered by a 36 kW PEMFC stack and an 11 kW h Li-ion battery. Then, three steady-state and two transient working conditions of FCVs were selected to simulate. The results showed that the temperatures of all components were controlled within the required ranges, indicating that the VITM system achieves relatively positive cooling capacity and satisfies the requirements of thermal management control effect. It showed that the developed VITM system could analyse the impact on one loop and the integrated impact on the whole vehicle when the thermal state of one or several components changes, which is useful to guide the VITM system design of the PEMFC vehicles.

Suggested Citation

  • Xu, Jiamin & Zhang, Caizhi & Fan, Ruijia & Bao, Huanhuan & Wang, Yi & Huang, Shulong & Chin, Cheng Siong & Li, Congxin, 2020. "Modelling and control of vehicle integrated thermal management system of PEM fuel cell vehicle," Energy, Elsevier, vol. 199(C).
    • Handle: RePEc:eee:energy:v:199:y:2020:i:c:s0360544220306022
    DOI: 10.1016/j.energy.2020.117495
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    References listed on IDEAS

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    1. Santos, Diogo F.M. & Ferreira, Rui B. & Falcão, D.S. & Pinto, A.M.F.R., 2022. "Evaluation of a fuel cell system designed for unmanned aerial vehicles," Energy, Elsevier, vol. 253(C).
    2. Ma, Yan & Hu, Fuyuan & Hu, Yunfeng, 2023. "Energy efficiency improvement of intelligent fuel cell/battery hybrid vehicles through an integrated management strategy," Energy, Elsevier, vol. 263(PE).
    3. Zhang, Caizhi & Zhang, Yuqi & Wang, Lei & Deng, Xiaozhi & Liu, Yang & Zhang, Jiujun, 2023. "A health management review of proton exchange membrane fuel cell for electric vehicles: Failure mechanisms, diagnosis techniques and mitigation measures," Renewable and Sustainable Energy Reviews, Elsevier, vol. 182(C).
    4. Zhang, Nan & Lu, Yiji & Ouderji, Zahra Hajabdollahi & Yu, Zhibin, 2023. "Review of heat pump integrated energy systems for future zero-emission vehicles," Energy, Elsevier, vol. 273(C).
    5. Hao Huang & Hua Ding & Donghai Hu & Zhaoxu Cheng & Chengyun Qiu & Yuran Shen & Xiangwen Su, 2023. "Thermal Performance Optimization of Multiple Circuits Cooling System for Fuel Cell Vehicle," Sustainability, MDPI, vol. 15(4), pages 1-23, February.
    6. Xu, Jiamin & Zhang, Caizhi & Wan, Zhongmin & Chen, Xi & Chan, Siew Hwa & Tu, Zhengkai, 2022. "Progress and perspectives of integrated thermal management systems in PEM fuel cell vehicles: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 155(C).
    7. Zeng, Tao & Zhang, Caizhi & Zhang, Yanyi & Deng, Chenghao & Hao, Dong & Zhu, Zhongwen & Ran, Hongxu & Cao, Dongpu, 2021. "Optimization-oriented adaptive equivalent consumption minimization strategy based on short-term demand power prediction for fuel cell hybrid vehicle," Energy, Elsevier, vol. 227(C).
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    9. Yang, Zixuan & Liu, Qian & Zhang, Leiyu & Dai, Jialei & Razmjooy, Navid, 2020. "Model parameter estimation of the PEMFCs using improved Barnacles Mating Optimization algorithm," Energy, Elsevier, vol. 212(C).
    10. Li, Yuehua & Pei, Pucheng & Ma, Ze & Ren, Peng & Huang, Hao, 2020. "Analysis of air compression, progress of compressor and control for optimal energy efficiency in proton exchange membrane fuel cell," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    11. Fan, Ruijia & Chang, Guofeng & Xu, Yiming & Xu, Jiamin, 2023. "Multi-objective optimization of graded catalyst layer to improve performance and current density uniformity of a PEMFC," Energy, Elsevier, vol. 262(PB).
    12. Karimshoushtari, Milad & Kordestani, Mojtaba & Shojaei, Sina & Dönmez, Bilge Kağan & Rashid, Muzamil & Weslati, Feisel & Bouyoucef, Kamal, 2023. "On the applicability of advanced model-based strategies to control of electrified vehicle thermal systems," Energy, Elsevier, vol. 283(C).
    13. Dimitrova, Zlatina & Nader, Wissam Bou, 2022. "PEM fuel cell as an auxiliary power unit for range extended hybrid electric vehicles," Energy, Elsevier, vol. 239(PA).
    14. Zhang, Nan & Lu, Yiji & Kadam, Sambhaji & Yu, Zhibin, 2023. "A fuel cell range extender integrating with heat pump for cabin heat and power generation," Applied Energy, Elsevier, vol. 348(C).
    15. Qiu, Diankai & Zhou, Xiangyang & Chen, Minxue & Xu, Zhutian & Peng, Linfa, 2023. "Optimization of control strategy for air-cooled PEMFC based on in-situ observation of internal reaction state," Applied Energy, Elsevier, vol. 350(C).
    16. Chen, Fengxiang & Pei, Yaowang & Jiao, Jieran & Chi, Xuncheng & Hou, Zhongjun, 2023. "Energy flow and thermal voltage analysis of water-cooled PEMFC stack under normal operating conditions," Energy, Elsevier, vol. 275(C).
    17. Sun, Dahan & Liu, Zhongyan, 2024. "Performance and economic study of a novel high-efficiency PEMFC vehicle thermal management system applied for cold conditions," Energy, Elsevier, vol. 305(C).
    18. Yang, Zirong & Jiao, Kui & Wu, Kangcheng & Shi, Weilong & Jiang, Shangfeng & Zhang, Longhai & Du, Qing, 2021. "Numerical investigations of assisted heating cold start strategies for proton exchange membrane fuel cell systems," Energy, Elsevier, vol. 222(C).
    19. Chen, Zhihang & Liu, Yonggang & Zhang, Yuanjian & Lei, Zhenzhen & Chen, Zheng & Li, Guang, 2022. "A neural network-based ECMS for optimized energy management of plug-in hybrid electric vehicles," Energy, Elsevier, vol. 243(C).
    20. Rezk, Hegazy & Ferahtia, Seydali & Djeroui, Ali & Chouder, Aissa & Houari, Azeddine & Machmoum, Mohamed & Abdelkareem, Mohammad Ali, 2022. "Optimal parameter estimation strategy of PEM fuel cell using gradient-based optimizer," Energy, Elsevier, vol. 239(PC).
    21. Xu, Sheng & Yin, Bifeng & Li, Zekai & Dong, Fei, 2023. "A review on gas purge of proton exchange membrane fuel cells: Mechanisms, experimental approaches, numerical approaches, and optimization," Renewable and Sustainable Energy Reviews, Elsevier, vol. 172(C).
    22. Wang, Chenfang & Li, Qingshan & Wang, Chunmei & Zhang, Yangjun & Zhuge, Weilin, 2021. "Thermodynamic analysis of a hydrogen fuel cell waste heat recovery system based on a zeotropic organic Rankine cycle," Energy, Elsevier, vol. 232(C).
    23. Ma, Jing & Sun, Yongfei & Zhang, Shiang, 2023. "Experimental investigation on energy consumption of power battery integrated thermal management system," Energy, Elsevier, vol. 270(C).
    24. Dan Dan & Yihang Zhao & Mingshan Wei & Xuehui Wang, 2023. "Review of Thermal Management Technology for Electric Vehicles," Energies, MDPI, vol. 16(12), pages 1-38, June.
    25. Kim, Dong-Min & Chin, Jun-Woo & Kim, Jae-Hyun & Lim, Myung-Seop, 2023. "Analytical temperature estimation process of the air supply system of the proton exchange membrane fuel cell stack in fuel cell electric vehicles," Energy, Elsevier, vol. 283(C).

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