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Effect of operating conditions and feedstock composition on the properties of manganese oxide or quartz charcoal pellets for the use in ferroalloy industries

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  • Surup, Gerrit Ralf
  • Nielsen, Henrik Kofoed
  • Großarth, Marius
  • Deike, Rüdiger
  • Van den Bulcke, Jan
  • Kibleur, Pierre
  • Müller, Michael
  • Ziegner, Mirko
  • Yazhenskikh, Elena
  • Beloshapkin, Sergey
  • Leahy, James J.
  • Trubetskaya, Anna

Abstract

This study investigates the effect of heat treatment temperature on the properties of charcoal composite pellets used for the reduction of ferroalloys. The heavy fraction of biooil was used as a binder for the charcoal ore pellet preparation. The effect of heat treatment temperature on the pellet shrinkage was related to the degree of reduction which varied with feedstock and ore composition. The results showed that the size and shape of the charcoal pellets were not affected by the biooil devolatilization. Manganese charcoal pellets showed higher electrical resistance during pyrolysis, whereas the structure, composition and electrical resistance of silica composite pellets remained unaffected by heat treatment temperatures < 1650 °C. However, the secondary heat treatment decreased the CO2 gasification reactivity and electrical resistivity of charcoal composite pellets. In addition, the findings of this work demonstrate the potential for using biooil as a binder for the charcoal composite pellets used in ferroalloy industries. The composite pellets are suitable to pre-reduce the manganese ore in the low temperature zones of an industrial furnace, and the charcoal pellets can be used as an alternative bed material. However, the high CO2 reactivity may create challenges during the direct replacement of metallurgical coke with the bio-reductants.

Suggested Citation

  • Surup, Gerrit Ralf & Nielsen, Henrik Kofoed & Großarth, Marius & Deike, Rüdiger & Van den Bulcke, Jan & Kibleur, Pierre & Müller, Michael & Ziegner, Mirko & Yazhenskikh, Elena & Beloshapkin, Sergey & , 2020. "Effect of operating conditions and feedstock composition on the properties of manganese oxide or quartz charcoal pellets for the use in ferroalloy industries," Energy, Elsevier, vol. 193(C).
    • Handle: RePEc:eee:energy:v:193:y:2020:i:c:s0360544219324314
    DOI: 10.1016/j.energy.2019.116736
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    References listed on IDEAS

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    1. Trubetskaya, Anna & Leahy, James J. & Yazhenskikh, Elena & Müller, Michael & Layden, Peter & Johnson, Robert & Ståhl, Kenny & Monaghan, Rory F.D., 2019. "Characterization of woodstove briquettes from torrefied biomass and coal," Energy, Elsevier, vol. 171(C), pages 853-865.
    2. Riva, Lorenzo & Surup, Gerrit Ralf & Buø, Therese Videm & Nielsen, Henrik Kofoed, 2019. "A study of densified biochar as carbon source in the silicon and ferrosilicon production," Energy, Elsevier, vol. 181(C), pages 985-996.
    3. Riva, Lorenzo & Nielsen, Henrik Kofoed & Skreiberg, Øyvind & Wang, Liang & Bartocci, Pietro & Barbanera, Marco & Bidini, Gianni & Fantozzi, Francesco, 2019. "Analysis of optimal temperature, pressure and binder quantity for the production of biocarbon pellet to be used as a substitute for coke," Applied Energy, Elsevier, vol. 256(C).
    4. Surup, Gerrit Ralf & Hunt, Andrew J. & Attard, Thomas & Budarin, Vitaliy L. & Forsberg, Fredrik & Arshadi, Mehrdad & Abdelsayed, Victor & Shekhawat, Dushyant & Trubetskaya, Anna, 2020. "The effect of wood composition and supercritical CO2 extraction on charcoal production in ferroalloy industries," Energy, Elsevier, vol. 193(C).
    5. Steinfeld, Aldo, 1997. "High-temperature solar thermochemistry for CO2 mitigation in the extractive metallurgical industry," Energy, Elsevier, vol. 22(2), pages 311-316.
    6. Surup, Gerrit & Vehus, Tore & Eidem, Per-Anders & Trubetskaya, Anna & Nielsen, Henrik Kofoed, 2019. "Characterization of renewable reductants and charcoal-based pellets for the use in ferroalloy industries," Energy, Elsevier, vol. 167(C), pages 337-345.
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    Cited by:

    1. Anna Trubetskaya, 2022. "Reactivity Effects of Inorganic Content in Biomass Gasification: A Review," Energies, MDPI, vol. 15(9), pages 1-36, April.

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