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Technical and economic optimization of expander-based small-scale natural gas liquefaction processes with absorption precooling cycle

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  • Zhang, Jinrui
  • Meerman, Hans
  • Benders, René
  • Faaij, André

Abstract

The objective of this study is to investigate potential technical and economic performance improvement for expander-based natural gas liquefaction processes in small-scale applications. Four expander-based processes were optimized and compared in this study, including conventional single nitrogen expansion process without (SN) and with ammonia absorption precooling (SNA), and single methane expansion process without (SM) and with ammonia absorption precooling (SMA). A two-phase expander is utilized in the methane expansion process to enable liquid generation at the expander outlet. The optimization was done with two objective functions: minimization of specific energy consumption and minimization of production cost. The energy and cost analyses were performed for the four processes by comparing optimization results. Lastly, exergy losses in the main equipment were analyzed. The results show that the ammonia precooling cycle reduces energy consumption and production cost by 26–35% and 13–17%, respectively. The single methane process with precooling is the most promising process, which has 28–48% lower energy consumption and 13–43% lower production cost compared to those of the other three processes. Results also indicate that the best techno-economic performance is obtained with objective of minimizing production cost and not with the commonly used energy-related objective.

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  • Zhang, Jinrui & Meerman, Hans & Benders, René & Faaij, André, 2020. "Technical and economic optimization of expander-based small-scale natural gas liquefaction processes with absorption precooling cycle," Energy, Elsevier, vol. 191(C).
    • Handle: RePEc:eee:energy:v:191:y:2020:i:c:s036054421932287x
    DOI: 10.1016/j.energy.2019.116592
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    References listed on IDEAS

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    Cited by:

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    2. Zhang, Jinrui & Meerman, Hans & Benders, René & Faaij, André, 2022. "Potential role of natural gas infrastructure in China to supply low-carbon gases during 2020–2050," Applied Energy, Elsevier, vol. 306(PA).
    3. Fengyuan Yan & Jinliang Geng & Guangxin Rong & Heng Sun & Lei Zhang & Jinxu Li, 2023. "Optimization and Analysis of an Integrated Liquefaction Process for Hydrogen and Natural Gas Utilizing Mixed Refrigerant Pre-Cooling," Energies, MDPI, vol. 16(10), pages 1-18, May.
    4. Zhang, Jinrui & Meerman, Hans & Benders, René & Faaij, André, 2021. "Techno-economic and life cycle greenhouse gas emissions assessment of liquefied natural gas supply chain in China," Energy, Elsevier, vol. 224(C).
    5. Wang, Chenghong & Sun, Daming & Shen, Qie & Shen, Keyi & Duan, Yuanyuan, 2024. "Optimization of coalbed methane liquefaction process based on parallel nitrogen reverse Brayton cycle under varying methane contents and liquefaction ratios," Energy, Elsevier, vol. 293(C).
    6. Qyyum, Muhammad Abdul & Naquash, Ahmad & Sial, Noman Raza & Lee, Moonyong, 2023. "CO2 precooled dual phase expander refrigeration cycles for offshore and small-scale LNG production: Energy, exergy, and economic evaluation," Energy, Elsevier, vol. 262(PA).
    7. Saghi Raeisdanaei & Vahid Pirouzfar & Chia-Hung Su, 2022. "Technical and economic assessment of processes for the LNG production in cycles with expander and refrigeration," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 24(11), pages 13407-13425, November.
    8. Son, Heechang & Austbø, Bjørn & Gundersen, Truls & Hwang, Jihyun & Lim, Youngsub, 2022. "Techno-economic versus energy optimization of natural gas liquefaction processes with different heat exchanger technologies," Energy, Elsevier, vol. 245(C).
    9. Lei Gao & Jiaxin Wang & Maxime Binama & Qian Li & Weihua Cai, 2022. "The Design and Optimization of Natural Gas Liquefaction Processes: A Review," Energies, MDPI, vol. 15(21), pages 1-56, October.

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