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Dual-effect single-mixed refrigeration cycle: An innovative alternative process for energy-efficient and cost-effective natural gas liquefaction

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  • Qyyum, Muhammad Abdul
  • He, Tianbiao
  • Qadeer, Kinza
  • Mao, Ning
  • Lee, Sanggyu
  • Lee, Moonyong

Abstract

Typical liquefaction processes are considered to be energy and cost-intensive. The dual mixed refrigerant (DMR) process (with two independent refrigeration cycles for cooling and subcooling) produces liquefied natural gas (LNG) at relatively high energy efficiency. However, it exhibits a high degree of configurational complexity and high sensitivity to operational conditions, and it also incurs a large capital investment. These factors eventually reduce the overall competitiveness of the liquefaction process, particularly for offshore applications. To address these issues, an energy- and cost-efficient dual-effect single mixed refrigerant (DSMR) process is proposed herein, and it employs a single loop refrigeration cycle to generate the dual cooling and subcooling effect, separately. The DMR process and the proposed DSMR process are simulated (with same design parameters) using well-known commercial simulator Aspen Hysys v10. Then, both processes are optimized using modified coordinate descent algorithm. The specific energy consumption of DSMR is 0.284 kWh/kg-NG, which is equivalent to an energy saving of 22.89% when compared to the conventional DMR process. The exergy efficiency of DSMR is 36.62%, which is 29.67% higher than that of the classical DMR process. Furthermore, the economic feasibility of the proposed DSMR process is evaluated in terms of its total annualized cost, which is 18.52% lower than that of the DMR process. Thus, the proposed DSMR process offers remarkable energy and exergy efficiencies with minimal capital investment. Therefore, DSMR could replace the classical DMR process, as well as other complex mixed refrigerant-based liquefaction processes.

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  • Qyyum, Muhammad Abdul & He, Tianbiao & Qadeer, Kinza & Mao, Ning & Lee, Sanggyu & Lee, Moonyong, 2020. "Dual-effect single-mixed refrigeration cycle: An innovative alternative process for energy-efficient and cost-effective natural gas liquefaction," Applied Energy, Elsevier, vol. 268(C).
    • Handle: RePEc:eee:appene:v:268:y:2020:i:c:s0306261920305341
    DOI: 10.1016/j.apenergy.2020.115022
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    2. Jinxi, Wang & Xue, Bai & Ying, Liang & Aimin, Wang & Cuiying, Lu & Yajun, Ma & Chengmeng, Chen & Heydarian, Dariush, 2023. "Simulation and technical, economic, and environmental analyses of natural gas liquefaction cycle using different configurations," Energy, Elsevier, vol. 278(C).
    3. Hossein Asgharian & Florin Iov & Samuel Simon Araya & Thomas Helmer Pedersen & Mads Pagh Nielsen & Ehsan Baniasadi & Vincenzo Liso, 2023. "A Review on Process Modeling and Simulation of Cryogenic Carbon Capture for Post-Combustion Treatment," Energies, MDPI, vol. 16(4), pages 1-35, February.
    4. Uwitonze, Hosanna & Chaniago, Yus Donald & Lim, Hankwon, 2022. "Novel integrated energy-efficient dual-effect single mixed refrigerant and NGLs recovery process for small-scale natural gas processing plant," Energy, Elsevier, vol. 254(PA).
    5. Zhang, Shouxin & Zou, Zimo & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Shahzad, Khurram & Ali, Arshid Mahmood & Wang, Bo-Hong, 2023. "A new strategy for mixed refrigerant composition optimisation in the propane precooled mixed refrigerant natural gas liquefaction process," Energy, Elsevier, vol. 274(C).
    6. Almeida-Trasvina, Fernando & Smith, Robin, 2023. "Design and optimisation of novel cascade mixed refrigerant cycles for LNG production – Part II: Novel cascade configurations," Energy, Elsevier, vol. 266(C).
    7. Khaliq Majeed & Muhammad Abdul Qyyum & Alam Nawaz & Ashfaq Ahmad & Muhammad Naqvi & Tianbiao He & Moonyong Lee, 2020. "Shuffled Complex Evolution-Based Performance Enhancement and Analysis of Cascade Liquefaction Process for Large-Scale LNG Production," Energies, MDPI, vol. 13(10), pages 1-20, May.
    8. Qyyum, Muhammad Abdul & Ahmed, Faisal & Nawaz, Alam & He, Tianbiao & Lee, Moonyong, 2021. "Teaching-learning self-study approach for optimal retrofitting of dual mixed refrigerant LNG process: Energy and exergy perspective," Applied Energy, Elsevier, vol. 298(C).
    9. Qyyum, Muhammad Abdul & Naquash, Ahmad & Sial, Noman Raza & Lee, Moonyong, 2023. "CO2 precooled dual phase expander refrigeration cycles for offshore and small-scale LNG production: Energy, exergy, and economic evaluation," Energy, Elsevier, vol. 262(PA).
    10. Riaz, Amjad & Qyyum, Muhammad Abdul & Min, Seongwoong & Lee, Sanggyu & Lee, Moonyong, 2021. "Performance improvement potential of harnessing LNG regasification for hydrogen liquefaction process: Energy and exergy perspectives," Applied Energy, Elsevier, vol. 301(C).
    11. Sadaghiani, Mirhadi S. & Siahvashi, Arman & Norris, Bruce W.E. & Al Ghafri, Saif Z.S. & Arami-Niya, Arash & May, Eric F., 2022. "Prediction of solid formation conditions in mixed refrigerants with iso-pentane and methane at high pressures and cryogenic temperatures," Energy, Elsevier, vol. 250(C).
    12. Son, Heechang & Austbø, Bjørn & Gundersen, Truls & Hwang, Jihyun & Lim, Youngsub, 2022. "Techno-economic versus energy optimization of natural gas liquefaction processes with different heat exchanger technologies," Energy, Elsevier, vol. 245(C).
    13. He, Tianbiao & Zhou, Zhongming & Mao, Ning & Qyyum, Muhammad Abdul, 2024. "Transcritical CO2 precooled single mixed refrigerant natural gas liquefaction process: Exergy and Exergoeconomic optimization," Energy, Elsevier, vol. 294(C).

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